North America Automotive Thermoformed Plastic Parts Packaging Companies and Developments

Date : 27 October 2025

The North America automotive thermoformed plastic parts packaging market is expected to reach USD 3.61 billion by 2034, up from USD 2.59 billion in 2025, growing at a CAGR of 3.75% from 2025 to 2034. The market is growing due to the rising demand for affordable, durable, and lightweight packaging in the automotive and OEM sectors. Increasing focus on protecting electric vehicle batteries and strong government support are also driving market growth.

Top Companies in the North America Automotive Thermoformed Plastic Parts Packaging Market

  • Sonoco Products Company: It is a packaging company which produce a huge variety of protective, consumer, and industrial packaging.
  • Placon Corporation: It is a top most North American manufacturer and designer of custom and stock thermoformed plastic packaging.
  • Tray-Pak Corporation: It emphasize on industrial application and customized trays.
  • Schaefer Systems International, Inc.: It offers customized and special packaging solution for transportation and storage.
  • Packaging Corporation of America: It involve in the automotive packaging sector is emphasized on dunnage and corrugated containers.
  • Others: Apex Plastics, FormPak, Inc., Thermoform Engineered Quality LLC, Plastic Ingenuity, Inc., Custom-Pak, Inc., Plastic Technologies, Inc., The Plastic Forming Company, PendaForm Company, LLC, Kiva Container, Thermoform Engineered Quality LLC

Recent Developments

  • In March 2025, Borealis is extending its thermoforming portfolio with the launch of HC609TF which is a high-toughness polypropylene (PP) homopolymer manufactured for packaging purposes. It offers processability, transparency, and improved stiffness to fulfil the demand for performance as well as aesthetic look of consumers. (Borealis Adds Transparent Thermoforming Material for Packaging Applications to Portfolio)

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