Improving PET Recycling with Wash Off Adhesives and Efficient Label Removal

Published :  27 April 2026  |  Experts :  Aditi Shivarkar, Aman Singh  | 
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Introduction

Wash-off adhesives are specifically designed labels crafted to detach from containers, which are generally PET or glass, when they come in contact with hot water or alkaline washing solutions. In contrast to regular labels, which use permanent adhesives, wash-off labels use a removable adhesive system that remains during logistics but lets go completely in a managed wash process. Such labels leave no glue residue and do not damage the overall container layer, which means jars and bottles can be conveniently recycled or reused.

Particularly stuck on returnable glass beverage bottles, such as beer bottles or rigid plastic crates, wash-off labels streamline recycling by making sure that labels do not contaminate the recycled materials. The removal procedure frequently requires hot water and further cleaning agents, which can increase water application and energy usage. Additionally, the adhesive residue, such as Biaxially oriented Polypropylene (BOPP) and Polyethylene Tetraphthalate (PPE) films, is not biodegradable and results in landfill waste.

  • Recyclable Labels: Adhesives that enable labels to be conveniently removed without leaving residue are increasingly popular. This points to making high-quality recycled glass.
  • More Sustainable Adhesives: Sustainable adhesives count biodegradable, water-based, and recyclable selections that are more compatible with the recyclability of glass containers.
  • Premium Finishes: Procedures such as metallic accents and embossing can enhance the online look of the product and develop the user's point of view of both brand and product.
  • Transparent Labels: The no-label appearance appeals to several users and brands, as it enables the ingredients of the glass container to stay the center point. Precise label materials, which are labelled with correct adhesives, can mix perfectly with the glass.
  • Removable Label Adhesives: Labels that can be conveniently removed develop the smoothness of the glass recycling procedure. They can also be lower down in terms of water and energy application.

Which Chemical Additives are Used to Remove Adhesives from Recycled Plastic Flakes?

Avoiding adhesives from recycled plastic flakes frequently needs the application of tailored chemical additives in the washing stage. Caustic soda or sodium hydroxide is prevalently used in hot water cycles to lower the link between the plastic layer and labels. Detergents and surfactants are also added to assist in upgrading the adhesive and store them on shelves in the water so they can be washed off easily.

On the other hand, effective chemicals should be precisely tracked in the service's wastewater treatment machine. Creating more water-soluble or heat-sensitive adhesives is the main goal for developing the sustainability of plastic packaging.

Why are Sustainable Adhesives Compulsory in PET Bottle Labelling?

When PET bottles are recycled, they are left in flakes and processed with the assistance of a caustic wash system. If label adhesives are not accurately washed off or avoided, they can leave residue on PET flakes, lower reclaim value, and develop pollutants in the recycling stream. Sustainable hot melt labelling adhesives must be particularly crafted to stay protected on the bottle during distribution and manufacturing, but they are classified as approximately during the recycling period.

For instance, some of the sustainable hot melt labelling adhesives are being carried forward by:

  • Henkel TECHNOMELT EM598 RE: It has alkali-dispersible potential that lowers adhesive residue in terms of the PET recycling system.
  • H.B.Fuller Earthic PHL4010N: It is a caustic washable hot melt adhesive that is made for PET beverage labelling and is engineered to perfectly serve with the PET cycle standards.

Mechanical Recycling Procedure of PET: Step-by-Step Changes

  • Waste Bottle Feedstock: Post-consumer PET bottles are being collected with the assistance of collection links and the plastic bottle collection machines. Sorting machines classify PET from other polymers, which ensures that only clean, clear bottles continue in the forward direction.
  • Washing and Crushing: The separated bottles that penetrate the washing line, in which dirt, labels, and crushed using hot water and detergents. The bottles are then disposed of into small flakes. Such flakes create the beginning point for the mechanical recycling of PET.
  • rPET Flakes: The constructing Blocks: Flakes are additionally separated for purity and color. Clear flakes are foamed for food-grade uses. When flake quality aligns with defined purity standards, the outcome resin can meet with worldwide food-contract regulations, such as FSSAI and FDA compliance.
  • Pre-Treatment: Before an extrusion line, the flakes are then dried at high temperature and under vacuum to avoid volatile and moisture residues. Accurate drying prevents degradation, while melting ensures constant intrinsic viscosity in the outcome resin.
  • Vacurema Extrusion System: This is a globally trusted machine that integrates vacuum decontamination, solid-state post-diagnosis, and melt filtration into a single continuous line. Under vacuum, flakes melt, and contaminants are removed without any chemical agents. The outcome is a food-safe, homogeneous polymer that forms the basis for rPET pellets.

Necessary Things for Glass Labelling Adhesive

  • Chemical Compatibility: Particular adhesives may have elements that can react with the glass over a period of time, which can lessen the bond or cause imperfection. Selecting an adhesive particularly formulated for use with glass assists in making sure relevant adhesion and long-term results.
  • Label Material Compatibility: Glass containers can be matched with foils, paper, different plastics, and other specialty substrates. Our selection of labels can be limited to the list of glass-accurate adhesives, which is perfect for any product.
  • Durability and Strength: A strong nature is one of the main features of glass containers. Over the period of time, from production and shipping to user application and beyond, they can take a perfect deal of glass-accurate adhesive, which is perfect for any product.
  • Assistance for Sustainability: Glass recycling is perfectly established, and particular adhesives are being formulated to be conveniently removed during this procedure. Cleaner classification of the label from the label form the glass can lower the amount of water that is needed to wash off the residue and label.

Government Initiatives Taken for Wash-off Adhesive for PET Recycling and Label Removal Efficiency

The Jammu and Kashmir government has admitted that sodium silicate adhesive has been used on apple packaging boxes, which do not usually pose an “direct acute toxicity risks” to users who do not come into direct contact with the manufacturer.

In December 2025, Tex Year Group, which is Taiwan’s primary publicly listed hot melt adhesive producer with operations in India, confirmed the official beginning of mass manufacturing at its second production facility in the Mahad Industrial Area, Maharashtra.

About the Experts

Aditi Shivarkar

Aditi Shivarkar

Aditi serves as Vice President at Towards Packaging, bringing over 15 years of experience in market research, innovation, and business strategy within the packaging industry. She works across segments such as sustainable packaging, flexible materials, and industrial packaging solutions. Aditi studies evolving consumer demands, material advancements, and regulatory changes, then turns those insights into clear strategies for businesses. She helps organizations stay competitive, improve product positioning, and respond effectively to shifting market trends.

Aman Singh

Aman Singh

Aman Singh has spent more than 13 years working in research and consulting, with a strong focus on the global packaging sector. He tracks developments in areas like eco-friendly materials, smart packaging technologies, and supply chain changes. At Towards Packaging, Aman leads the research team and ensures every study delivers accurate and useful insights. He breaks down complex industry developments and helps companies understand where opportunities lie and how to act on them.

Piyush Pawar

Piyush Pawar

Piyush Pawar works as Senior Manager for Sales and Business Growth at Towards Packaging, bringing over a decade of experience in client-facing roles within the packaging industry. He connects businesses with the right research and helps them apply insights to real-world decisions. Piyush understands market challenges and works closely with clients to provide solutions that support growth. He focuses on building strong partnerships and helping companies turn industry knowledge into practical results.