Airless Pumps Market Size Drives at 5.15% CAGR

Airless Pumps Market Size Drives at 5.15% CAGR (2025-34)

The airless pumps industry is expected to grow from USD 300 million in 2024 to USD 495.69 million by 2034, driven by a CAGR of 5.15%. In 2024, Europe led the market with 35%, while Asia Pacific is set for notable growth through 2034. Airless pump bottles (50%), plastic (60%), and cosmetics & personal care (55%) held the largest shares, with bag-in-bottles, hybrid materials, and healthcare to rise.

Last Updated: 16 September 2025 Category: Others Packaging Insight Code: 5816 Format: PDF / PPT / Excel

The airless pumps market is expected to increase from USD 315.45 million in 2025 to USD 495.69 million by 2034, growing at a CAGR of 5.15% throughout the forecast period from 2025 to 2034. Market growth is driven by the expansion of cosmetics & personal care, the rise in demand for preservative-free formulations, sustainability trends in packaging, and increasing use in pharmaceuticals and food products.

Airless Pumps Market Growth and Trends 2025

Key Highlights

  • In terms of revenue, the market is valued at USD 300 million in 2024.
  • The market is predicted to reach USD 495.69 million by the year 2034.
  • Rapid growth at a CAGR of 5.15% will be officially experienced between 2025 and 2034.
  • By region, Europe has dominated the region, having the biggest share of approximately 35% in 2024.
  • By region, Asia Pacific is expected to rise at a notable CAGR between 2025 and 2034.
  • By product type, the airless pump bottles segment has contributed to the largest share of approximately 50% in 2024.
  • By product type, the bag-in-bottles airless system segment will grow at a notable CAGR between 2025 and 2034.
  • By material type, the plastic segment contributed to the largest share of approximately 60% in 2024.
  • By material type, the hybrid /composite materials segment will grow at a notable CAGR between 2025 and 2034.
  • By end-use industry, the cosmetics and personal care segment contributed to the largest share of approximately 55% in 2024.
  • By end-use industry, the healthcare and pharmaceuticals segment will grow at a notable CAGR between 2025 and 2034.

Market Overview: About Airless Pumps

The airless pumps market refers to non-pressurized dispensing systems that use a mechanical pump instead of air pressure to dispense liquids such as cosmetics, pharmaceuticals, food products, and industrial solutions. Unlike traditional pump systems, airless pumps prevent oxidation, contamination, and product waste, ensuring precise dosing, extended shelf life, and premium packaging appeal.

Airless pump bottles are rising in popularity and are ideal for protecting the product quality by preventing air exposure, which makes them perfect for sensitive formulations. Airless technology creates a vacuum, encouraging the product without letting air get pushed back. These advantages products like serums, natural cosmetics, or creams that weaken fastly when exposed to oxygen.

  • Longer product life: The lack of air inside the bottle enables the characteristics of the cosmetic and fragrance to be stored intact because it lowers the risks of deterioration and oxidation of the active ingredient. As an outcome, it develops the reliability of the product.
  • Less Waste and full usage of the product: Tracked dispensing allows the formula to be given accurately, updating consumption and avoiding wastage too. In addition, due to the presence of the piston mechanism of the flexible bag, the airless system present in the bottle enables the container to be almost completely empty without residue.
  • Reduction of preservatives: It is great that protection from the link with external agents, several cosmetics that are formulated for the airless packaging can benefit from a lesser usage of chemical preservatives. The formulations are precise and more sensitive, optimal for users with sensitive skin or prone to allergies.
  • Developed Safety and Hygiene: With airless dispensing, the formula does not link with either the air or the exterior surroundings. This lowers the risks of microbial pollutants, thereby improving the safety and hygiene of use throughout the product life cycle.
  • Stylish, modern design and eco-friendly: Several airless bottles develop a refined aesthetic with the ergonomic shape and good quality materials. In some cases, the plastic is named (PP, HDPE, and PETG), while in others, it has a glass body with a luxury appearance. The pattern can then be customized with surface outcomes that align with the highest branding demands. The trend towards the usage of eco-friendly materials, such as mono-material plastic or glass, and the accessibility of refill versions, develops the complete eco-friendliness of the complete set.
  • Oil-Free Compressors: Oil-free compressors generate clean, pollutant-free air and are important for usage that needs high-quality compressed air, such as pharmaceuticals, food processing, and electronics production. The absence of oil mainly lowers the risk of contamination, ensuring the product's safety and quality, too. The absence of oil streamlines the maintenance procedure and lowers the demand for oil updates and filter substitutes. This translates to lower maintenance costs and lower downtime.
  • The Rise of Variable Speed Drives: VSD mainly reduces energy consumption by only generating the compulsory compressed air. This results in lower operating costs and a minimal carbon footprint, meeting sustainability goals. The energy savings can be significant, often exceeding 30% as compared to fixed-speed models. This is a crucial factor for businesses seeking to lower the surrounding effect and maximize their ROI.

Market Dynamics

Market Driver

Cosmetics Industry Drives The Airless Pumps Market

Private label cosmetics are progressively choosing the airless pump bottles because of their reliability in storing the products and being free from pollutants. These containers not only track the smoothness of the ingredient but also assist in expanding the product’s shelf life. With growing urge for skin-safe products and sustainable, several cosmetic companies are accepting the airless bottles for serums, eye creams, lotions, and SPF products too. The integration of longevity, hygiene, and smoothness makes airless bottles a sector favourite. Air exposure causes oxidation that can lower the active ingredient, like retinol, essential oils, and vitamin C, too. So airless packaging prevents these kinds of formulas and stores them potent for a longer period.

Market Restraint

The Costs Of The Machine Lack The Airless Pumps

The manufacturing costs of an airless pump can be heavier than those of regular procedures. This denotes that several brands may delay making the transformation and updation. Hence, as technology develops and the urge grows, prices are likely to drop and make it an available option for each person. Also, some brands receive the desired balance between aesthetic appearance and functional airless systems in a competitive industry. Another challenge is the production of sluggish wage development, and downsizing has led to a flight of technical issues that the sector demands too. Several top-tier suppliers are enclosing the space by hiring exterior consultants.

Market Opportunity

Security And Protection Are The Future Of Airless Pumps

Preserving sensitive skincare compositions from contamination and oxidation is one of the main benefits of airless pumps. Air and light break down several of the active elements in the skincare components, including retinol, peptides, vitamin C and E, and more. Because airless pumps can lower the exposure, the important components are unable to retain their potency and efficacy for the period of the product’s life. The usage of skincare compositions may assist in vanishing the urge for additional preservatives by creating an airtight atmosphere.

Another opportunity in airless pumps is the revolution of airless pumps towards more sustainable options, which shows the main packaging trend in the beauty sector. As research and development in the space develop, growing usage of bio-based and fully recyclable materials, improved recycling infrastructure to handle complicated packaging, and advancements in reusable and refillable airless systems are also expected. With their benefits in product protection and waste reduction, these types of products are a perfect step towards the most sustainable skincare products.

How Artificial Intelligence Benefits the Airless Pumps Market?

Artificial intelligence allows predictive maintenance by tracking the data from historical records and data to predict when a pump will fail to work. This enables timely tracking, lowering the downtime and protecting against expensive failures. Its algorithm can even update pump performance by adjusting functional elements in real-time, depending on changing conditions. This ensures that pumps run at their highest efficiency, lowering the operational costs and saving energy.

On the other hand, IoT enables remote checking of pump systems. Technicians can make available actual time and diagnose problems without actually being present on the website, making the maintenance more organized and lowering the feedback time period. Furthermore, smart compressors utilise the data-driven insights in order to update their performance, further lowering the Energy consumption and developing the overall efficiency. Real-time monitoring makes sure that the compressor is always running at its peak performance.

  • In August 2025, Elcometer disclosed the latest Elcometer tornado airless pumps. They have been created by spray painters for the marine and industrial coating sectors and are available in two models. It is crafted by spray painters for spray painters. The Elcometer Tornado airless pump is said to offer low maintenance, quality, long life, and ensure unsurpassed precision and durability for the marine and industrial coating sectors.

Product Type Insights

Airless Pumps Market Size, By Product Type, (USD Million)

How Have The Airless Pump Bottles Segment Dominated The Airless Pumps Market?

The airless pump bottles segment dominated the airless pumps market in 2024 as airless pump bottles are the kind of packaging solution that uses a vacuum mechanism to lower the air exposure, preventing the deterioration and oxidation, which directly expands the shelf life of the bottle. They deliver hygienic dispensing to avoid pollutants and enable accurate control of the amount needed, lowering the waste. Airless pump bottles have a current aesthetic and are extensively used for different uses and applications. It utilises the disc or piston which moves inside the bottle to dispense the product. Whenever the pump is being pressed, the piston shifts in an upward direction, creating a vacuum which attracts the product up from the very bottom of the container.

The bag-in-bottle airless systems are predicted to be the fastest in the market during the forecast period. Bag-in-bottle airless systems in the airless pumps market are gaining attention due to their potential to serve precise dosing, maximum product evacuation, and rigid protection against contamination. These kinds of systems utilise a flexible inner bag housed inside a strong outer bottle, making sure that the product is being dispensed without the air entering, which assists in maintaining the freshness, integrity, and shelf life of sensitive formulations like pharmaceuticals, cosmetics, and skincare products.

  • In September 2025, French brand Sisley chose Aptar’s Beauty Irresistible airless packaging for the unveiling of their latest face cream for sensitive skin. This kind of heavy protection solution was chosen for its high-level airless technology, developed by a patented barrier system protecting against microbiological contamination.

Material Insights

Airless Pumps Market Size, By Material, (USD Million)

How Has The Plastic Material Segment Dominated The Airless Pumps Market?

The plastic segment dominated the airless pumps market in 2024 as airless polypropylene packaging is perfectly suited for products that combine active ingredients sensitive to light and air, such as sunscreens, serums, and anti-ageing creams. Also, airless bottles and jars display an innovative solution for packaging, serving excellent product protection, lower waste, and a modern design too. While the costs can be higher, the benefit of maintaining the product integrity and serving accurate dispensing can exceed the starting investment, particularly for luxury brands. As invention and sustainability continue to update the packaging sector, airless packaging is likely to stay a popular choice for skin care products and high-end cosmetics, too.

  • In August 2025, a top beauty company named Aptar Beauty, in terms of dispensing system, revealed the TSP ( Trigger Spray Pump), a latest flu-plastic trigger spray pump which is crafted to align with growing demands of the home care market. Heavily recyclable and compatible, it develops the consumer experience due to spray and soft actuation.

The hybrid/composite materials segment is predicted to be the fastest in the market during the forecast period. This type of material in airless pumps is merging as innovative solutions to balance power, lightweight design, and sustainability. By combining plastics, metals, or bio-based composites, these pumps achieve higher durability, chemical resistance, and aesthetic appearance while lowering the overall material usage. Hybrid designs also develop precision dispensing, recyclability, and cost-efficiency, making them attention-grabbing for skincare, cosmetics, and pharmaceuticals applications.

End-Use industry Insights

Airless Pumps Market Size, By End-Use Industry, (USD Million)

How Did The Cosmetics And Personal Care Segment Dominate The Airless Pumps Market?

The cosmetics and personal care segment dominated the airless pumps market in 2024, as airless cosmetic and personal care packaging avoids oxygen from penetrating the cosmetic substance found in the packaging. It can expand the shelf life of the product by 15%. Airless containers consist of a small plate. Wherever it is being pressed by a pump, the plate comes out upwards. The given action encourages the substance conveniently to the top. In cosmetic packaging inventions, airless pump bottles have played an innovative role. It assists in protecting the skincare creams, serums, and foundations, and by preserving the air exposure to every container, including any substance. The high-level technology included in the airless pump bottles includes a diaphragm. It enables the substance utilised to maximise the level without anything left in it.

  • Also, the airless plastic cosmetic bottle stores products fresh for a longer duration. The vacuum-dependent working and the airtight container have blocked air from entering. This barrier oxidation assists active ingredients like vitamin C serums to stay effective.

The pharmaceutical and healthcare segment is predicted to be the fastest in the market during the forecast period. There are several advantages for the pharmaceutical companies that select the airless pump systems. The durable dispensing systems protect the skin treatment product from pollutants and damage caused by both light and air, with the assistance of a complete product lifecycle. It delivers accurate dispensing, lowers the waste of expensive products, and the emptied dispensing system is more conveniently recycled by the user.

With a variety of actuators present in the market, airless pump systems can serve pharmaceutical companies with both brand and product classification in terms of the competitive skin treatment industry. Also, the airless semi-solid dispensing systems serve relevant and safe metered dispensing of several skin medication types while protecting them from air exposure. This type of system is perfect for protecting serums, gels, and lotion products as well as serving accurate skin treatment dosing of different consistencies.

  • In July 2025, Aptar Pharma was delighted to disclose that its Freepod nasal spray pump, which is among the delivery systems for Haleon’s Otrivin company, is now being created with mass balance bio-based resins. This is the initial Aptar delivery system utilising such materials, which need to be commercialized daily.

Regional Insights

Airless Pumps Market Size, By Region, (USD Million)

How Has The European Dominated The Airless Pumps Market?

Europe dominated the airless pumps market in 2024, as one of the main reasons why shoppers appreciate buying airless pumps in skincare is that it has the potential to serve superior protection to their products. Regular packaging, such as tubes and jars, often exposes the product to light and air, which leads to oxidation, decreased effectiveness, and pollutants, too. With airless skincare packaging, the vacuum-sealed system ensures that the product stays airtight and is allocated without any discovery of external characteristics, which maintains its integrity and quality too. Additionally, airless packaging lowers the risk of contamination by preventing bacteria from penetrating the container. This is specifically crucial for products such as creams and lotions, which are applied directly to the skin.

Lumson is one of the best cosmetic packaging companies in Europe, which integrates fresh design ideas with green thinking. This company concentrates on airless glass bottles, tight-sealing closures, and refillable systems that give skincare, and beauty brands the high-quality packs they demand. This integration of good appearance and leak-proof protection actually matters for fragile or premium lines.

Asia Pacific is expected to be the fastest-growing region during the forecast period. In the region, the airless pumps market is growing rapidly, mainly due to the booming cosmetics, skincare, and pharmaceutical sectors. Rising disposable incomes, increasing urbanization, and a growing middle class are pushing demand for premium, hygienic, and contamination-free packaging. Countries such as China, India, Japan, and South Korea are in demand and production -China especially carries the biggest share in the region. Producers are scaling up local manufacturing of airless pump systems to meet domestic demand and export them. Invention in materials, increased e-commerce penetration, and user choice for longer shelf life have invested significantly.

Airless Pumps Market - Value Chain Analysis

  • Material Processing and Conversion: The starting and first step in the processing procedure of airless pump bottles is the design phase. This phase includes the merger between skilled product creators and clients to make a bottle that is not only visually appealing but also highly reliable. The designers work delicately to hit the ideal balance between ergonomics, aesthetics, branding elements, and the desired dispensing systems.
  • Package Design and Prototyping: Premiumisation in the cosmetics industry has served as a main opportunity for airless packaging systems. Luxury beauty products are often an expensive purchase for users, which makes value for money and an important role for users, and they need to stand out on the shelf. So, brands need to serve a unique design for airless pump bottles as there is a direct relationship between package design and prototyping, and of course, the perceived quality of the product.
  • Logistics and Distribution: The worldwide supply chain is important to the manufacturing of the airless pump dispensers of bottles of liquids, which are main components in both cosmetic packaging and skincare packaging too. These chains ensure the smooth flow of goods from the sourcing of eco-friendly materials like glass and plastic to the distribution and manufacturing of pump bottles.

Regulations & Compliance of the Airless Pumps Market

The Regulations And Compliance Of The Airless Pumps Market Are As Follows

  • FDA and EU Cosmetic Regulations: The FDA’s Cosmetic Act and EU Regulation (EC) No 1223/ 2009 are made compulsory with respect to material safety, labelling standards for cosmetic packaging, and leachables testing, too.
  • Transport and labelling: One needs to follow the IATA UN packaging instructions for the purpose of temperature-sensitive or flammable formulations, which include the accurate hazard and lot code labels too.

Leading Companies in the Airless Pumps Market

Airless Pumps Market Top Key Players

  • AptarGroup, Inc.
  • Silgan Holdings Inc.
  • RPC Group (Berry Global)
  • Quadpack Industries SA
  • Albéa Group
  • Lumson S.p.A.
  • Raepak Ltd.
  • Cospack America Corp.
  • Frapak Packaging B.V.
  • Yonwoo Co., Ltd.
  • Nest-Filler PKG Co., Ltd.
  • HCP Packaging
  • Eastar Cosmetic Packaging
  • Libo Cosmetics Company, Ltd.
  • Pin Mao Plastic Industrial Co., Ltd.
  • Taesung Industrial Co., Ltd.
  • CC Pack Ltd.
  • Kolmar Korea Holdings Co., Ltd.
  • Ningbo Beautiful Daily Cosmetic Packaging Co., Ltd.
  • Derjin Plastic Packaging Co., Ltd

Latest Announcements By Industry Leader

  • In March 2024, APC Packaging, which is a top supplier of inventive packaging solutions, delightfully announces the launch of their cutting-edge EcoReady `All Plastic Airless Pump. These updated patterns have marked a strong forward in terms of skincare packaging, integrating exceptional technology with a different loyalty to sustainability.
  • In April 2025, SVR, which is a French dermocosmetics brand, Laboratoire selects the all-plastic type of airless packaging for its current eyecare, suncare, and skincare treatments, available in three different sizes.

Recent Developments

  • In July 2024, Graco Inc., a top producer of fluid handling machines, disclosed that the entire lineup of Ultra-XT and Mark XT Airless Sprayers, which were all set to serve one of the world’s steadiest and widest running pressure and unrivaled pump durability.
  • In October 2024, Lumson, which is at the forefront in terms of luxury airless solutions, sets a new standard in airless packaging with the revelation of XTAG, a 15 ml and 30 ml glass bottle having an airless refill system which utilises the pouch technology.
  • In August 2025, one of the leading companies in dispensing systems, named Aptar Beauty, established TSP(Trigger Spray Pump), a latest complete plastic trigger spray pump crafted to align with the growing demands of the home care industry.

Segmentation of the Airless Pumps Market

By Product Type

  • Airless Pump Bottles
  • Airless Pump Tubes
  • Airless Jars
  • Bag-in-Bottle Airless Systems
  • Others (Compact/Travel-Sized Airless Pumps)

By Material

  • Plastic (PP, PET, Acrylic, Others)
  • Glass
  • Metal (Aluminum, Stainless Steel)
  • Hybrid/Composite Materials

By End-Use Industry

  • Cosmetics & Personal Care (Skincare, Haircare, Makeup)
  • Pharmaceuticals & Healthcare
  • Food & Beverages (Sauces, Syrups, Condiments)
  • Household Products (Cleaning & Hygiene)
  • Industrial Applications (Lubricants, Chemicals)

By Region

  • North America
    • U.S.
    • Canada
  • Europe
    • Germany
    • UK
    • France
    • Italy
    • Spain
    • Sweden
    • Denmark
    • Norway
  • Asia Pacific
    • China
    • Japan
    • India
    • South Korea
    • Thailand
  • Latin America
    • Brazil
    • Mexico
    • Argentina
  • Middle East and Africa (MEA)
    • South Africa
    • UAE
    • Saudi Arabia
    • Kuwait
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  • Insight Code: 5816
  • No. of Pages: 150
  • Format: PDF/PPT/Excel
  • Last Updated: 16 September 2025
  • Report Covered: [Revenue + Volume]
  • Historical Year: 2021–2023
  • Base Year: 2024
  • Estimated Years: 2025-2034

Meet the Team

Yogesh Kulkarni is an experienced Research Analyst specializing in the packaging sector, with a strong foundation in statistical analysis and market intelligence. He currently contributes his expertise to Towards Packaging.

Learn more about Yogesh Kulkarni

Aditi Shivarkar, with 14+ years in packaging market research, specializes in food, beverage, and eco-friendly packaging. She ensures accurate, actionable insights, driving Towards Packaging 's excellence in industry trends and sustainability.

Learn more about Aditi Shivarkar

Related Insights

FAQ's

The global airless pumps market is valued at around USD 300 million in 2024 and is projected to reach USD 495.69 million by 2034, growing at a CAGR of 5.15%. The steady rise is driven by demand in cosmetics, pharmaceuticals, and food packaging, making it a resilient long-term investment space.

Growth is fueled by rising demand for preservative-free formulations, sustainability trends in packaging, and expanding use in cosmetics, healthcare, and food products. Consumer preference for hygienic, eco-friendly, and waste-reducing packaging solutions further accelerates adoption.

Cosmetics & personal care dominates with ~55% share in 2024, driven by skincare, serums, and premium products. Healthcare and pharmaceuticals are the fastest-growing segment, given the need for safe, contamination-free dispensing for sensitive formulations.

Europe currently leads with a 35% share due to strong cosmetics and luxury packaging demand. However, Asia Pacific offers the fastest growth, supported by booming skincare and pharma sectors in China, India, Japan, and South Korea, along with expanding e-commerce.

Artificial Intelligence (AI) and IoT are enhancing pump efficiency, predictive maintenance, and energy savings, especially in industrial applications. Material innovations such as hybrid composites and bio-based plastics are reshaping sustainability and performance in packaging.

Sustainability is a major growth lever. The adoption of recyclable plastics, glass, refillable designs, and hybrid materials aligns with regulatory pressure and consumer demand for eco-friendly packaging. Companies investing in green innovations are expected to gain a competitive edge.

High manufacturing costs compared to conventional packaging slow down adoption, particularly for small and mid-tier brands. Technical complexity and balancing cost with aesthetics also remain challenges, though prices are expected to fall as technology scales.

Strict FDA and EU regulations on cosmetic packaging safety, labeling, and material compliance directly impact product design and adoption. Adherence to international transport and labeling standards is essential for global expansion, increasing compliance costs but ensuring quality assurance.
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