Europe Mailer Packaging Market Size, Segments, Regional Data, Companies, Competitive Analysis, Value Chain & Trade Analysis 2025-2035

The Europe mailer packaging market is expected to witness significant expansion, rising from USD 9.29 billion in 2026 to USD 32.69 billion by 2035, registering a CAGR of 15% during the forecast period (2026–2035). The study offers in-depth analysis of market size, segment data across material, product type, and end-use categories, along with insights into leading companies, competitive positioning, value chain structure, trade data, and detailed profiles of manufacturers and suppliers.

Last Updated: 27 February 2026 Category: Packaging Forms Insight Code: 6016 Format: PDF / PPT / Excel

The Europe mailer packaging market is projected to grow from USD 9.29 billion in 2026 to USD 32.69 billion by 2035, expanding at a CAGR of 15% from 2026 to 2035. The report provides comprehensive insights including market size evaluation, detailed segment analysis by material, product type, and end-use industries. It also includes extensive company profiling, competitive landscape assessment, value chain analysis, trade data evaluation, and detailed information on key manufacturers and suppliers operating in the industry.

Europe Mailer Packaging Market Size 2025 - 2035

Major Key Insights of Europe Mailer Packaging Market

  • In terms of revenue, the market is valued at USD 8.08 billion in 2025.
  • The market is projected to reach USD 32.69 billion by 2035.
  • Rapid growth at a CAGR of 15% will be observed in the period between 2026 and 2035.
  • By country, UK dominated the market in 2025.
  • By country, Germany expects the fastest growth in the market during the forecast period.
  • By product, the non-cushioned mailers segment dominated the market in 2025.
  • By product, the cushioned mailers segment will be developing at a main CAGR between 2026 and 2035.
  • By insulation, the non-insulated segment dominated the market in 2025.
  • By insulation, the insulated segment will be developing at a significant CAGR between 2026 and 2035.
  • By material, the paper segment dominated the market in 2025.
  • By material, the plastic segment will be growing at a main CAGR between 2026 and 2035.
  • By end-use, the e-commerce segment dominated the market in 2025.
  • By end-use, the shipping & logistics segment will be developing at a significant CAGR between 2026 and 2035.

What is Mailer Packaging?

The mailer packaging box is a self-locking and pre-glued box that is initially used for shipping products. They are convenient to assemble and do not need additional tape, as they are reliable enough to pack products and deliver them securely. Mailer box packaging serves an attractive appearance and an exceptional unboxing experience for customers. Such boxes come flat, lock protectively, and fold quickly in any place.

  • Custom printed poly mailers with bold brand logos: Bold brand logos printed on poly mailers assist products from the moment they come. Highlighted and clear printing creates a convenient design to select and expands brand recall with every delivery. Brands use branded poly mailer bags to mix secure packaging with a professional appearance.
  • Reusable poly mailer bags with protective closures: Reusable poly mailer bags serve a practical path to reducing packaging waste while constantly protecting shipments. Several designs now have two adhesive strips so the bag can be packed again for secondary use or returns.
  • Eco-friendly biodegradable poly mailers: Eco-friendly biodegradable poly mailers uses an materials which uses materials that naturally break down over a period. Several are created from cornstarch-based bioplastics, other compostable mixtures, and D2W additives. These options assist in lowering waste as compared to regular plastic mailers.
  • Poly mailers that have elements like Qr codes for communicative branding: Poly mailers that have printed Qr codes serve users with a fast way to link with a brand beyond the package. A user-friendly scan can lead to discount offers, product directions, or the latest ingredient. This makes a direct connection between the brand’s current presence and the shipment.
  • Creative poly mailers with bright color palettes: Colorful and bold designs have become a popular choice for branded poly mailers. Organizations use featured shared to create packages classified in the mail and make a long-term impression. Robust color selections also assist users in selecting a brand quickly.

Technological Developments in the Europe Mailer Packaging Market

Intelligent virtual assistants (IVAs) and chatbots are effective for engagement with users and increasing engagement. By developing natural language processing and machine learning, such tools can address customer doubts in real time, which serves tailored shopping experiences and improves user service. IVAs and sales chatbots can deliver the exact functions across mobile use, websites, and messaging services such as WhatsApp.

Applications of Mailer Packaging:

  • Books & Magazines: Books and magazines can be transported securely in poly mailers that serve as a preventive barrier against minor moisture and effects. The reliability of poly mailer sizes has various book dimensions.
  • Clothing & Apparel: Mailer packaging is ideal choice for shipping clothing and apparel. Their lightweight design ensures reliable shipping; at the same time, the water-opposing mechanism secures the ingredients against unexpected weather conditions.
  • Beauty & Cosmetic Product: Tailored-made printed poly mailers are a selective choice for cosmetic and wellness for enhance their branding. The tamper-evident characteristics enable the security of such sensitive and expensive products.

Trade Analysis of Europe Mailer Packaging Market

  • As per the import data of mailer bag in United Kingdom, between the period July 2024 to June 2025, the buyers has globally imported 2,402 shipments of Mailer Bag.
  • Such shipments was being assisted by 320 exporters and buyed by 391 checked worldwide buyers.
  • The United States, New Zealand and Indonesia come up as the leading three mailer bag importing countries.
  • India, Turkey and Malaysia were the leading three exporting countries.

Europe Mailer Packaging Market - Value Chain Analysis

  • Package Design and Prototyping: The mailer box is a kind of packaging designed to deliver products directly to users. They are created from corrugated cardboard that serves both flexibility and strength. Their main function is that the glass design does not need adhesive or glue tapes to store it approximately. This makes them manageable and profitable for organizations.
  • Recycling and Waste Management: Paper bags and single-use mailers should use materials that align with strong PCR content boundaries of 50% less to match future regulations. Reusable packaging is being crafted to be returned, refilled, and utilized several times, as they are generally created from reliable materials like textiles, relying on plastic like RPET or natural fibers. Such designs can fairly stand 20 to 100 or more cycles.
  • Logistics and Distribution: Custom poly mailers are lightweight in nature, but flexible packaging plays a crucial role in the procedure. Storing customized polyethylene pouches can look straightforward, but oversight here changes across the supply chain. Big orders of custom-crafted mailers often come in rolls or pallets that urge smart spatial planning.

Segmental Insights

Product Insights

How Non-cushioned Segment Dominated the Europe Mailer Packaging Market in 2025?

The non-cushioned mailers segment dominated the Europe mailer packaging market in 2025 as they count corrugated boxes, poly bags, and strong paperboard envelopes, which are crafted to transport products that do ot need padding. Such selections are generally more cost-effective and use less storage space than cushioned packaging. They are perfect for applications like linens, apparel, soft home goods, toys, and pet supplies.

The cushioned mailers segment is expected to witness the fastest CAGR during the forecast period. They are also known as bubble mailers or padded mailers, which are used for shipping envelopes that have pads on the inside. This packaging delivers two aims: it delivers some protection and allows the envelope to retain its shape, regardless of what it carries. Brands choose padded envelopes for transporting cosmetics, jewelry, vitamins and nutraceuticals, essential oils, accessories, books, and other products that demand extra security.

For instance, to this

  • In May 2025, with the goal to reduce packaging waste, Amazon has started resourcing automated machinery across its European operations that applies to paper bag and made-to-measure box labelling, and a technology device which is ideal for products that are supplied in their own packaging.

Insulation Insights

How Will The Non-Insulated Segment Dominate The Europe Mailer Packaging Market In 2025?

The non-insulated segment dominated the Europe mailer packaging market in 2025, as standard bubble release effect as insulated bubble bags add a thermal buffer for medical, food, and cosmetics while restricting heavy coolers. For long-design or constant operations, perforated bubble rolls make it convenient to right-size the cover, resulting in less waste. Additionally, air systems deliver lightweight and quick void fill. They secure wrap-ups and are convenient to correct the size of high results. If voids are not regular or in-depth, choose loose fill like packing peanuts to pause moving without over boxing.

The insulated segment is projected to experience the fastest CAGR during the forecast period. This packaging for shipping is being made to track the temperature of interior products, whether it's fresh flowers or healthcare items. Insulated packaging for food is widely used to prevent fragile products like dairy and fresh produce, meat from changing temperature during logistics. It's necessary for protecting freshness and integrity, escaping loss, and maintaining quality and safety. Insulated packaging stores sensitive products that are being protected and at a constant temperature during cold chain transportation.

Material Type Insights

How Paper Segment Dominated the Europe Mailer Packaging Market in 2025?

Paper segment dominated the Europe mailer packaging market in 2025 because they are completely compostable and green as these papers are made from compostable i, i.e., starch-based materials. Mailers iterate the aesthetics of paper from outside with the versatile and soft factor of compostable from the inside layer. Kraft paper mailers, for example, are not only free from plastic, but they can also be reused many times and are created from 100% recycled paper, which is reliable, naturally biodegradable, and lightweight. Those are made of plant materials like wheat straw and field corn. Compostable mailers are also an environmentally friendly kind of paper mailer, which can be decomposed in 180 days at home or 90 days for commercial purposes.

The plastic mailers segment is projected to witness the fastest CAGR during the forecast period. Poly mailers are streamlined envelopes created from reliable polyethylene material, which are waterproof to prevent products from being damaged while they are transported. Poly mailers are tear-resistant, flexible, and available in different colors and sizes to suit any shipping needs. Several poly mailers have self-sealing adhesive strips in order to make an effortless and fast seal. Countless poly mailers are created from recycled materials, which makes them an eco-friendly selection for logistics.

End-Use Insights

How E-commerce Dominated the Europe Mailer Packaging Market in 2025?

The e-commerce segment dominated the Europe mailer packaging market in 2025, as mailer boxes, also known as corrugated mailers or shipping boxes, are self-locked cardboard containers crafted particularly for shipping the products directly to users. Like regular shipping boxes, which need additional or tape sealing work, mailer boxes highlight integrated locking tabs, which make protective closures while providing convenient tracking and convenient experiences for the recipients. Monthly subscription boxes frequently have luxury materials, seasonal patterns, and standard insert machines that develop a complete user background.

Advised Clothing Mailer Box Sizes

Clothing Item Suggested Box Size (L X W X H) Notes
T-Shirts, Shirts 10” x 8” x 2” Fits folded shirts with space for tissue paper or branded inserts.
Socks, Underwear 6” x 4” x 1” Compressed for lightweight items, minimal void fill demanded
Jeans, Sweaters 12” x 10” x 3” Accommodates bulkier items; foam inserts for heavy fabrics urged
Dresses, Jackets 14” x 12” x 4” Extra space for sensitive or structured garments; padding for shape.
Coats, Multi-Item Orders 18” x 14” x 6” Assist bulky items or multiple pieces; void fill for stability.

The shipping & logistics segment is expected to experience the fastest CAGR during the forecast period. Securing and wrapping materials track the stability of the product and its outer packaging during handling and storage. Starch wraps protect cartons on shields and palletize them from every movement and dust. Packaging paper serves as a clear and protective surface that protects products from scuffs and scratches. Sustainable shipping packaging selections lower ecological effects while protecting the functionality, as environment-friendly and recycled cardboard air pillows make sure sustainable waste handling and shipping.

Country Insights:

How has the UK Dominated the Europe Mailer Packaging Market?

The UK has dominated the Europe mailer packaging market as the latest UK users are excessively eco-conscious, which encourages their buying decisions. A crucial 81% of UK users find more environmentally friendly packaging selections, and additionally, 72% are eager to pay a premium for products that have sustainable packaging. Eco-friendly issues lead to 76% of people selecting paper-based packaging instead of plastic. The growth in e-commerce has pushed the urge for mailer boxes that serve protective yet stylish packaging for direct shipment goals. Such trends show the growing role of packaging as a source for user engagement and brand verticalization.

For instance, to this

  • In April 2025, Orange Packaging and Supplies, which is a London-established supplier of hygiene essentials and packaging, disclosed the UK penetration of the Selpak Professional Recycled Series-a line for environmentally friendly products that contain sustainable materials and are packed in overall biodegradable wrapping.
  • In May 2025, a UK packaging seller named Kite Packaging, which specializes in sustainable materials, expanded its series of honeycomb mailers. Kite’s enviro mailers serve organizations as an acceptable postal option to conventional bubble-lined mailers without adjusting the outcome.

The Mailer Packaging Market is growing in Germany because they have the biggest e-commerce industry in Europe, which has higher-than-average internet interest and online shopping demand. Big companies like Zalando and Amazon are the main contributors to such demand. Big companies like Zalando and Amazon are important contributors to such an urge. Organizations are excessively accepting mailers over the boxes to lower dimensional weight, storage space, and shipping costs. There is a move towards environmentally friendly materials due to user choice and the German Packaging Act (VerpackG), which makes it compulsory to charge fees and require high recyclability for the packaging waste.

Consumer Packaging for Sustainable Mailer Packaging

Recent Developments

  • In September 2025, Sealed Air Corporation, a leader in protective packaging, is developing its method as a one-stop store for the complete running by the launch of the AUTOBAG 850HB Hybrid Bagging Machine.
  • In September 2025, DS Smith collaborated with Minerva, which is a Greek apparel brand, to deliver its Tape Back Box, which helps the e-commerce return procedure and lowers packaging material.

Top Companies in Europe Mailer Packaging Market

Europe Mailer Packaging Market Companies 2025

  • Mondi
  • Henkel Corporation
  • Intertape Polymer Group
  • Storopack Hans Reichenecker GmbH
  • Manufacturas Polisac SA
  • Abriso Jiffy
  • Pregis LLC
  • Stora Enso
  • Sealed Air
  • DS Smith
  • 3M
  • Sealed Air

Europe Mailer Packaging Market Segmentation

By Product

  • Non-cushioned Mailers
  • Cushioned Mailers

By Insulation

  • Non-insulated
  • Insulated

By Material

  • Paper
  • Plastic
  • Foil

By End-Use

  • E-commerce
  • Shipping & Logistics
  • Manufacturing & Warehousing

By Country: 

  • Germany
  • UK
  • Italy
  • Spain
  • France

Tags

FAQ's

Clarification : The UK has dominated the Europe mailer packaging market as the latest UK users are heavily eco-conscious, which pushes their buying decisions.

Clarification : The e-commerce segment dominated the Europe mailer packaging market in 2025, as mailer boxes, also known as corrugated mailers or shipping boxes.

Meet the Team

Yogesh Kulkarni is an experienced Research Analyst specializing in the packaging sector, with a strong foundation in statistical analysis and market intelligence. He currently contributes his expertise to Towards Packaging.

Learn more about Yogesh Kulkarni

Aditi Shivarkar, with 14+ years in packaging market research, specializes in food, beverage, and eco-friendly packaging. She ensures accurate, actionable insights, driving Towards Packaging 's excellence in industry trends and sustainability.

Learn more about Aditi Shivarkar

Related Insights

Europe Mailer Packaging Market
Updated Date : 27 February 2026   |   Report Code : 6016