October 2024
The global packaging automation market size is estimated to grow from USD 64.70 billion in 2022 to reach an estimated USD 136.47 billion by 2032, registered at a 7.8% CAGR between 2023 and 2032.
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The packaging automation market is undergoing a fundamental revolution fueled by technology breakthroughs, shifting customer preferences, and rising demand for efficiency and sustainability. With the worldwide packaging business proliferating, automation has emerged as a critical solution for streamlining processes, increasing productivity, and meeting changing market needs. Automation technologies comprise many solutions, including robotic packaging equipment and advanced software platforms for optimizing production workflows. These technologies enable faster and more accurate packing operations, with advantages such as lower labour costs, fewer errors, and higher product quality.
The packaging automation market landscape is being shaped by a growing emphasis on sustainability, with manufacturers increasingly embracing eco-friendly packaging solutions and automating processes to optimize resource utilization and reduce waste.
As enterprises prioritize efficiency and sustainability, the packaging automation market is expected to develop significantly. Key businesses are investing in R&D to provide solutions adapted to the changing demands of various industries, resulting in ongoing expansion and innovation in the sector.
For Instance,
North America dominates the packaging automation market for numerous important reasons. For starters, the region is home to many well-known manufacturers from various industries, including food and beverage, medicines, consumer products, and e-commerce. These industries strongly demand packaging automation solutions, driven by the need to improve productivity, minimize costs, and meet rising consumer expectations for quick delivery and high-quality products. In 2022, installations in the Americas increased by 8% to 56,053 units, with the United States dominating the regional market, accounting for 71% of installations. Robot installations increased by 10% to a total of 39,576 units. Notably, the automobile sector's share has recovered to 37%, trailing only the metal and machinery industry (3,900 units) and the electrical/electronics industry (3,732 units).
North America has innovative technology infrastructure and widespread usage of automation across multiple industries. The region benefits from top-tier automation technology providers, prestigious research institutes, and a trained workforce, strengthening its position in the packaging automation market. North America's steadfast dedication to innovation and continuous improvement drives significant investments in next-generation automation technologies such as robotics, artificial intelligence, and machine learning, which propels market growth.
For Instance,
The Asia Pacific dominates the packaging automation industry due to several important factors. Electronics, automotive, food and beverage, and pharmaceuticals are just a few businesses part of its rapidly expanding manufacturing sector. The demand for packaging automation systems has increased due to the rapid industrialization and economic expansion in China, India, Japan, and South Korea. This need drives the need to maintain competitiveness in the global market, raise consumer expectations, and improve production efficiency. The largest market in the world, China, will have 290,258 units installed annually by 2022. Domestic and foreign robot suppliers have increased their production capabilities in China to fulfill this demand.
Robot installations in Japan increased by 9% to 50,413 units, surpassing pre-pandemic levels. China leads the world market for industrial robots, with Japan coming in second. With 46% of the world's robot production, Japan is the global leader in robot manufacturing. In 2022, the market in the Republic of Korea witnessed a slight increase of 1%, amounting to 31,716 installations. After four years of dropping numbers, this year represents the second straight year of marginal gain. Despite this, the US, Japan, and China continue to lead the world's robot markets, with the Republic of Korea coming in fourth.
The Asia Pacific region has a significant presence in the packaging automation market, supported by its growing economy, strong manufacturing sector, and rising automation technology adoption, especially in nations like China, Japan, and the Republic of Korea.
For Instance,
The filling machine is the main product in the packaging automation market. Filling machines are widely used in various industries, including food and beverage, pharmaceuticals, cosmetics, and chemicals, to fill containers with liquid, powder, granules, or other items. These devices automate the filling process, ensuring precision, uniformity, and speed while increasing productivity and decreasing labor costs. Leading filling machines can handle various products and containers, precise volumetric or weight-based filling mechanisms, and integration with other packaging automation systems such as capping, sealing, and labeling.
Modern filling machines frequently combine innovative technology such as servo motors, PLC controllers, and touch-screen interfaces to ensure optimal efficiency and ease of use. Increasing production quantities increases the necessity for filling equipment, strict quality standards, and efficient packaging solutions to suit consumer demands. As a result, filling machines are critical to packaging processes' overall productivity and competitiveness across various sectors.
For Instance,
Packaging automation is an advanced technology that uses machinery, robotics, and complex systems to improve different parts of the packaging process. Its importance is evident in the food business, where precision, efficiency, and adherence to quality standards are critical. This automation includes filling, labeling, sealing, and palletizing, formerly done manually. Automated systems accelerate and precisely execute these procedures, regularly outperforming human capabilities. Packaging automation is not a one-size-fits-all solution; it involves customizing solutions to match the unique needs of various products and packaging formats. Automation systems can be tailored to solve a wide range of issues, including packaging perishable goods and preserving the integrity of sensitive objects.
Innovation and efficiency are essential in the ever-changing food sector market. Packaging automation is ideal for meeting consumer needs, industry sustainability, and production goals. The fundamental motivation for implementing packaging automation is to increase productivity, cost-effectiveness, and overall quality.
The food automation and robotics market are expected to grow by around 5.5 billion units by 2030, showing that the seamless integration of AI and robots will impact the future of the food sector. This integration is predicted to drive innovation, efficiency, and sustainability, resulting in increased growth in the packaging automation market.
Food and beverage industries are dealing with labor shortages, increased demand as e-commerce grows, and shifting consumer preferences towards fresher, healthier, more artisanal products. Small and medium-sized firms (SMEs) have demonstrated agility in satisfying niche demands, outpacing more prominent manufacturers in growth rates. As a result, packaging automation is critical for all firms to maintain competitiveness and fulfill changing customer expectations.
For Instance,
Starbucks uses AI-driven personalisation tools in its mobile app to provide individualised recommendations to customers. The app analyses previous orders, preferences, and location data to provide personalised food and beverage recommendations based on each user's interests and preferences.
A number of factors are driving the expansion of the packaging automation market through the retail distribution channel. As consumers shift towards online shopping and e-commerce platforms, there is a greater need for efficient and automated packing solutions to accommodate the increasing number of orders. Retailers invest in packing automation solutions to simplify their fulfilment processes, shorten shipment times, and boost customer happiness. Packaging automation enables businesses to personalize packaging for particular products, ensuring maximum protection throughout transit and increasing brand awareness and presentation. This customization potential is significant in retail, where packaging is essential for marketing and branding initiatives.
Packaging automation improves inventory management by reducing packaging waste and the demand for surplus packaging materials. This results in cost savings and environmental benefits, making packaging automation a compelling investment for merchants wishing to improve their sustainability policies. The packaging automation market is expanding through the retail distribution channel because of the demand for efficiency, cost-effectiveness, and improved customer experience in a fast-changing retail landscape.
For Instance,
The competitive landscape of the packaging automation market is dominated by established industry giants such include ABB Ltd, Automated Packaging Systems, BEUMER Group GmbH & Co., Coesia Spa, Emerson Electric Co., Kollmorgen Corporation., Linkx Packaging, Mitsubishi Electric Corp., Multivac Group, Rockwell Automation, SATO Holdings, Schneider Electric SE, Siemens AG, Swisslog Holding AG, Syntegon Technology and ULMA Packaging. These giants compete with upstart direct-to-consumer firms that use digital platforms to gain market share. Key competitive characteristics include product innovation, sustainable practices, and the ability to respond to changing consumer tastes.
ABB Ltd.'s Process Automation business provides many solutions for process and hybrid industries, including specific sectors incorporating automation, digitalization, electronic control technologies, software, advanced services, measurement and analytics, and maritime options. Process Automation is ranked second in the global market.
For Instance,
Coesia's on-demand packaging equipment includes wrapping, carton erecting, box forming, box filling, and inline printing solutions, all of which are intended to create customised, fit-to-size packaging that enhances the consumer experience. Its process automation capabilities, such as conveying equipment and sorting equipment, are suitable for improving operational efficiency and productivity in e-commerce businesses of all sizes.
Companies in the industrial sector are investing heavily in robotics and automation. Over the next five years, many plan to spend 25% of their capital on these technologies.
Executives believe that automation will improve the quality of their products, increase efficiency, and reduce downtime. However, they are concerned about the high cost of equipment and a lack of in-house expertise.
Retail and consumer goods companies are expected to invest the most in automation, with 23% of them planning to spend over $500 million. In comparison, 15% of companies in the food and beverage sector and 8% in the automotive sector have similar plans. Logistics and fulfillment companies will invest the largest portion of their capital in automation, with it making up 30% or more of their spending over the next five years.
Packaging automation leading market players include ABB Ltd, Automated Packaging Systems, BEUMER Group GmbH & Co., Coesia Spa, Emerson Electric Co., Kollmorgen Corporation., Linkx Packaging, Mitsubishi Electric Corp., Multivac Group, Rockwell Automation, SATO Holdings, Schneider Electric SE, Siemens AG, Swisslog Holding AG, Syntegon Technology and ULMA Packaging.
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October 2024
October 2024
October 2024
October 2024
Asmita Singh is a distinguished author and consultant in the packaging industry, recognized for her unwavering passion for knowledge discovery and her commitment to providing actionable insights. She holds an MBA from the University of Mumbai and a degree in Packaging Engineering from the Indian Institute of Packaging (IIP), equipping her with a solid foundation in both business and technical aspects of packaging. With extensive experience in packaging consulting, Asmita has successfully implemented advanced research methodologies across various packaging categories, including flexible packaging, rigid packaging, sustainable packaging, and smart packaging. She generates high-quality data and delivers meaningful results that drive innovation and efficiency. Her expertise spans the globe, offering valuable consulting services to businesses seeking to enhance their packaging strategies. Asmitas work is characterized by a dedication to excellence and a keen understanding of the latest trends and technologies shaping the future of packaging.