SmartSkin Launches Seal Assurance to Improve Pharma Container Seal Quality

SmartSkin Technologies has introduced its new Seal Assurance system, a real-time tool that helps pharmaceutical companies measure and ensure the tightness and quality of vial and cartridge seals. The solution provides live data, improves container-closure integrity, and supports safer, more reliable packaging processes.

Author: 118 Published Date: 3 December 2025
Share : linkedin twitter facebook

SmartSkin introduced Seal Assurance to confirm pharma container quality

SmartSkin Launches Seal Assurance to Improve Pharma Container Seal Quality

SmartSkin Technologies which is an expert in industrial intelligence, has presented SmartSkin Seal Assurance to offer pharmaceutical packaging players with real-time data about seal tightness. The technology is expressed to enhance the container closure quality of the vial and cartridge capping.

SmartSkin will present its SmartSkin Seal Assurance at the forthcoming 2025 ISPE Pharma 4.0 trade in Barcelona, Spain.

“Despite the high importance of seal worth for sterile products, interpreting the mechanical settings of capping device into the physical seal characteristics required for container-closure presentation has not been conceivable until now,” expressed Dr. Mihaela Simianu, scientific advisor at SmartSkin.

“SmartSkin’s Seal Assurance unlocks potentials to proactively shape container closure quality assurance into the aseptic procedure design, generating new possibilities to improve equipment and procedure performance in controllable, measurable, and dependable ways.”

The company enhances that the options can offer per-head, real-time feedback on sealing presentation by visualizing and measuring forces at the time of capping.

Each “event,” part of the observation process, creates a digital signature, generating auditable proof that each capper head is organized and operating within description. This method of recording is expressed to help ensure the quality as well as consistency of pharmaceutical items at the time of setup.

The SmartSkin Seal Assurance is well-matched with single and multihead structures. SmartSkin declares that it matches Residual Seal Force (RSF) testing by ensuring that sealing situations measured in RSF are recognized from the start. This testing varnishes the process of container closure quality declaration.

According to SmartSeal, one of the world’s largest pharmaceutical producers tested and confirmed the capability of the SmartSkin Seal Assurance to notice contradictions and recognize optimal capping parameters. The company records that this authorizes the role of its resolution in supervisory and improvement of quality and efficacy.

SmartSkin Technologies offers manufacturing intelligence resolutions that allow pharmaceutical manufacturers to confirm quality, improve patient safety, and remove costly production matters. By uniting progressive Digital Container Twins with real-time analytics, SmartSkin supports producers recognize risks, stop defects, and influence continuous enhancement across composite fill-finish and packaging processes.

Latest Insights