North America PCR Plastics Food Packaging Market Size, Segments, Companies, Competitive Analysis, Value Chain & Trade Analysis 2025-2035

The North America PCR plastics food packaging market is expected to expand from USD 425.6 million in 2026 to USD 1,180.22 million by 2035, growing at a CAGR of 12%. This report provides comprehensive market size data, detailed segmentation analysis, and regional breakdowns across North America, Europe, Asia Pacific, Latin America, and the Middle East & Africa. It further covers key companies, manufacturers and suppliers data, competitive benchmarking, value chain analysis, and trade flow data, highlighting how sustainability targets are accelerating demand.

Last Updated: 23 February 2026 Category: Healthcare Packaging Insight Code: 6008 Format: PDF / PPT / Excel

The North America PCR plastics food packaging market is projected to grow from USD 425.6 million in 2026 to USD 1,180.22 million by 2035, registering a CAGR of 12% during 2026–2035. The report covers detailed market size analysis, segment data by material and application, and regional insights across NA, EU, APAC, LA, and MEA.

It also includes company profiling, manufacturers and suppliers data, competitive analysis, value chain assessment, and trade statistics, offering a complete view of industry growth driven by rising corporate sustainability goals and strict state-level regulations.

North America PCR Plastics Food Packaging Market Size 2025 to 2035

Major Key Insights of the North America PCR Plastics Food Packaging Market

  • In terms of revenue, the market is valued at USD 380 million in 2025.
  • The market is projected to reach USD 1180.22 million by 2035.
  • Rapid growth at a CAGR of 12% will be observed in the period between 2026 and 2035.
  • By raw material, the bottle segment contributed the biggest market share in 2025.
  • By raw material, the other packaging waste segment will be expanding at a significant CAGR in between 2026 and 2035.
  • By plastic type, the polyethylene terephthalate (PET) segment contributed the biggest market share in 2025.
  • By plastic type, the polypropylene (PP) segment will be expanding at a significant CAGR in between 2026 and 2035.
  • By recycling method, the mechanical segment contributed the biggest market share in 2025.
  • By recycling method, the chemical segment will be expanding at a significant CAGR in between 2026 and 2035.

What is North America PCR Plastics Food Packaging?

North America PCR plastics food packaging includes to food-grade films and containers produced from plastic waste like PET bottles, HDPE milk jugs together from businesses and households, then recycled into new packing. This supportable, FDA-regulated substitute to virgin plastic decreases landfill waste and, in few cases, drops greenhouse gas release by up to 70%, helping a circular economy.

  • Market Growth Overview: The market is experiencing rapid technological advancement, strict ecological guidelines, and consumer convenience.
  • Global Expansion: Countries such as Mexico, Canada, and United States are experiencing package designing, improving sustainability of the distribution chain, and supply of PCR resource.
  • Major Market Players: The market comprises Amcor Plc., Plastipak Holdings Inc., TC Transcontinental Inc., Sealed Air Corporation, and many other.
  • Startup Ecosystem: The startup industries are highly focusing on advancement in recycling technology. These companies are developing compostable, bio-based, and flexible packaging options to fulfil the increasing sustainability demand among consumers.

Major Transformation in Technology of the North America PCR Plastics Food Packaging Market

Technological transformation in the market plays a significant role by introducing advancement in smart sorting, chemical recycling, and mono-material designing. Such advancement support in maintaining food-grade safety guidelines, and strict sustainability standards. Huge innovation such as depolymerization and pyrolysis support in production of recycled packaging materials. Incorporation of smart and active packaging has fuelled the development of this packaging company.

Trade Analysis of North America PCR Plastics Food Packaging Market: Import & Export Statistics

  • United States is considered to export a huge amount of plastic food packaging with estimation of 2,846 shipments globally.
  • Mexico is recorded to export plastic food packaging with 2,536 shipments worldwide.

Importers of Plastic Food Packaging

North America PCR Plastics Food Packaging Market - Value Chain Analysis

Raw Material Sourcing

The major raw materials utilized in this market are Recycled Polyethylene Terephthalate (rPET) and Recycled High-Density Polyethylene (rHDPE).

  • Key Players: ALPLA Group, Berry Global Group

Component Manufacturing

The component manufacturing in this market comprises mechanical recycling, chemical recycling, and thermoformed containers.

  • Key Players: BASF SE, Dow Inc.

Logistics and Distribution

This segment ensures limited recycling substructure for packaging and continuous supply for enhanced quality food-grade resources.

  • Key Players: Indorama Ventures, ProAmpac

Segmental Insights

Raw Material Insights

Why Bottle Segment Dominated the North America PCR Plastics Food Packaging Market In 2025?

The bottle segment dominated the market with highest share in 2025 due to massive growth in the demand for on-the-go beverage consumption. It generates a reliable flow of superior-quality and uniform feed stock. Rising demand for portable and convenient option to carry has promoted the production of bottles. These can be recycled easily which has enhanced the demand for bottled packaging in food industry. It is majorly utilized for the packaging of carbonated soft drinks, juices, and water due to huge demand among consumers.

The other packaging waste segment is expected to grow at the fastest CAGR during the forecast period. This segment is growing due to flexible, sustainable, and lightweight packaging solution. Advanced technology for sorting and processing of the packaging has raised the demand for this segment. It helps in preserving the quality of frozen food for longer period which appeal major companies to adopt such packaging material. Rising concern for increasing ecological issues plays a significant role in the growth of this segment.

Plastic Type Insights

Why Polyethylene Terephthalate (PET) Segment Dominated the North America PCR Plastics Food Packaging Market In 2025?

The polyethylene terephthalate (PET) segment dominated the market with highest share in 2025 due to its transparent, lightweight, and durable properties. Presence of advanced recycling infrastructure has enhanced the adoption of these plastics. Such advanced technology offer enhance-quality and consistent post-consumer resin. This segment effectively balances the increasing demand for recycled as well as sustainable packaging solutions.

The polypropylene (PP) segment is expected to grow at the fastest CAGR during the forecast period. This segment is growing majorly due to high-temperature resistance, versatility, and durability. It has chemical resistance properties which raised its adoption in food industry. It is majorly utilized in production of caps, bottles, and tubes which provide strong. The rapidly rising food delivery platforms enhanced the manufacturing of such packaging due to its convenience.

Recycling Method Insights

Why Mechanical Segment Dominated the North America PCR Plastics Food Packaging Market In 2025?

The mechanical segment dominated the market with highest share in 2025 due to well-established infrastructure. Rising concern for ecological issues has pushed the development of this segment. This recycling method made it cost-effective packaging solution which raise the adoption of this method. It plays a significant role in the production of virgin plastic packaging. It supports in meeting strict regulatory guidelines of the food packaging industry.

The chemical segment is expected to grow at the fastest CAGR during the forecast period. This segment is growing majorly due to its safety and superiority quality. It is widely utilized to change plastic to raw monomers. It is extremely useful in recycling mixed material packaging which are contaminated and multi-layered. It is considered to be a fastest method to maintain high-purity guidelines.

Country Insights

How U.S. is Dominating in the North America PCR Plastics Food Packaging Market?

The U.S. held the largest share in the market share in 2025, due to strict corporate sustainability goals. Presence of advanced AI recycling technology has fuelled this market with the production of enhanced-quality packaging material. There are several major players investing for enhanced recycling technology to enhance this process. Strong manufacturing infrastructures such as ProAmpac and Sealed Air Corporation has influenced the growth of this food packaging industry. Strict food packaging guidelines has raised the demand for the utilization of this sector.

Canada North America PCR Plastics Food Packaging Market Trends

Continuous innovation in the recycling technology has raised the demand for market in Canada. Innovation in advanced sorting technology raise the quality as well as availability of PCR materials. These are considered safe for packaging of food products. These materials maintain the integrity of food products and also offer hassle-free transportation which raised the adoption of such food packaging industry. Adoption of sustainable packaging option has enhanced the production demand of this packaging sector.

Mexico North America PCR Plastics Food Packaging Market Trends

Huge investment on chemical recycling process have influenced the demand for the mono-material cosmetic tubes market in Mexico. Rigid packaging is highly adopted by the food and beverage industry due to its robust nature. Rapid shift in the direction of recyclable, and mono-material design to meet sustainable packaging goal. Increasing concern for rising ecological issues has enhanced the demand for such packaging among major consumers. There is a presence of huge number of working individuals has influenced the demand for working individual which has raised the high-quality packaging demand.

Recent Developments

  • In January 2026, St. Johns Packaging collaborated with Bimbo Bakeries USA to develop first polyethylene bread bag in North America manufactured with post-consumer recycled (PCR) content, designing a noteworthy landmark in flexible food packaging sustainability. It includes 30% post-consumer recycled polyethylene and is derived from FDA-compliant source material.
  • In April 2025, Berry Global Group, Inc. announced its partnership with Nestlé Purina PetCare and developed Friskies® Party Mix® 20oz and 30oz cat treat canisters which are made up of 100% recycled plastic. It is extensively recyclable and manufactured with 100% mechanically recycled PET.

Top Companies in the North America PCR Plastics Food Packaging Market

North America PCR Plastics Food Packaging Market Companies 2025

  • Novolex: It is a leader in food, beverage, and carry-out packaging with 55 manufacturing facilities in North America and Europe.
  • Celanese Corporation: It focuses on engineered materials for food packaging, such as Selar® PA amorphous barrier resins.
  • DOW, Inc.: It drives PCR innovation in North America with their REVOLOOP™ Recycled Plastics Resins, which support a circular economy for food-contact applications.
  • BASF SE: It is a significant player in the North American PCR plastics food packaging market, offering advanced polymer solutions aimed at enhancing the sustainability of food packaging materials.
  • Veolia Group: It provides specialized waste recovery and recycling solutions for food and beverage packaging manufacturers.
  • Others: SABIC, Eastman Chemical Company, Exxon Mobil Corporation, Plastic Recycling, Inc., ReVital Polymers, KW Plastics, NaturaPCR (Waste Management), PetStar, Revolution Company, PureCycle Technologies, Inc. and many others.

North America PCR Plastics Food Packaging Market Segments Covered

By Raw Material

  • Bottles
  • Food containers
  • Trays and clamshells
  • Other Packaging Waste

By Recycling Method

  • Chemical
  • Mechanical

By Plastic Type

  • Polypropylene (PP)
  • Polyethylene Terephthalate (PET)

Tags

FAQ's

Clarification : It is experiencing rapid growth, driven by sustainability goals and regulatory pressure.

Clarification : The U.S. is dominating the North America PCR plastics food packaging market.

Clarification : Bottles segment is dominating the North America PCR plastics food packaging market.

Meet the Team

Vidyesh Swar is a Senior Research Analyst at Towards Packaging, bringing over 4 years of dedicated expertise in market intelligence and strategic analysis across the dynamic world of packaging technologies and solutions.

Learn more about Vidyesh Swar

Aditi Shivarkar, with 14+ years in packaging market research, specializes in food, beverage, and eco-friendly packaging. She ensures accurate, actionable insights, driving Towards Packaging 's excellence in industry trends and sustainability.

Learn more about Aditi Shivarkar

Related Insights

North America PCR Plastics Food Packaging Market
Updated Date : 23 February 2026   |   Report Code : 6008