Active Vacuum Packaging Technology Market Insights for 2034

Active Vacuum Packaging Technology Market Growth Drivers, Challenges and Opportunities

From 2025 to 2034, the global active vacuum packaging technology market is set for a massive revenue upswing, with projections of growth reaching hundreds of millions of dollars. In 2024, Asia Pacific led the market, with plastic films, oxygen scavengers, thermoforming machines, food & beverages, pouches, and food processing firms dominating. From 2025–2034, North America, biodegradable polymers, antimicrobial agents, skin packaging, pharmaceuticals, trays, and e-commerce packaging will see notable growth.

Last Updated: 14 August 2025 Category: Packaging Forms Insight Code: 5767 Format: PDF / PPT / Excel

Active Vacuum Packaging Technology Market Size, Growth and Export Analysis

The active vacuum packaging technology market is booming, poised for a revenue surge into the hundreds of millions from 2025 to 2034, driving a revolution in sustainable transportation. The rising demand for enhancing the shelf-life of the food product and increasing concern towards hygiene and safety of the food products has driven the growth of the market.

Major Key Insights of the Active Vacuum Packaging Technology Market

  • By region, Asia Pacific dominated the global market by holding highest market share in 2024.
  • By region, North America is expected to grow at a notable CAGR from 2025 to 2034.
  • By packaging material type, the plastic films segment contributed the biggest market share of 42% in 2024.
  • By packaging material type, the biodegradable polymers segment will be expanding at a significant CAGR in between 2025 and 2034.
  • By active component, the oxygen scavengers segment contributed the biggest market share of 30% in 2024.
  • By active component, the antimicrobial agents segment is expected to expand at a significant CAGR in between 2025 and 2034.
  • By technology type, the thermoforming machines segment held the major market share in 2024.
  • By technology type, the skin packaging machines segment is projected to grow at a CAGR in between 2025 and 2034.
  • By application, the food & beverages segment contributed the biggest market share of 62% in 2024.
  • By application, the pharmaceuticals segment is expanding at a significant CAGR in between 2025 and 2034.
  • By packaging format, the pouches segment contributed the biggest market share of 38% in 2024.
  • By packaging format, the trays segment is expanding at a significant CAGR in between 2025 and 2034.
  • By end user, the food processing companies segment dominated the market with the share of 55% in 2024.
  • By end user, the e-commerce packaging segment will be expanding at a significant CAGR in between 2025 and 2034.

Market Overview

The active vacuum packaging technology market refers to the segment within the packaging industry that involves vacuum-based systems integrated with active packaging technologies to enhance food preservation. These systems remove air from packaging to reduce oxidation and microbial growth, while also incorporating active components like oxygen scavengers, moisture regulators, antimicrobial agents, and ethylene absorbers. This packaging solution is primarily used in food, pharmaceuticals, and industrial goods to extend shelf life, maintain product quality, and meet sustainability goals.

Rising Demand for High-Performance Barrier Resources

  • The rising focus towards usage of packaging with high-performance barrier materials has influenced the demand for this market.

Growing Demand for Smart and Intelligent Packaging

Demand for Customised Solution

  • The growing demand for customised solution for packaging of huge variety of products influence the development of this market.

How AI Contribute in the Development of the Active Vacuum Packaging Technology Market?

The integration of AI in the active vacuum packaging technology market plays a significant role in the development of the market. It promotes real time monitoring of the products and enhance its shelf-life. AI algorithm is extensively utilized to minimize the wastage of the raw materials and enhance packaging technology. It is also useful in fulfilling the huge demand of the market by speeding up the production process.

Market Dynamics

Market Drivers

Rising Demand for Enhanced Shelf Life of Perishable Goods Boost the Active Vacuum Packaging Technology Market Development

The rising demand for enhanced shelf life of the perishable products has driven the market. The increasing e-commerce business and online ordering trend has raised the demand for development in the vacuum packaging technology. The increasing concern about safety and hygiene of the food products has influenced the advancement in this market. This type of packaging help consumers for preservation and pre-portioning of their meals and drive the demand for more enhanced technology.

Market Challenges and Restraints

High Initial Investment Hindered the Active Vacuum Packaging Technology Market Growth

The huge initial investment has hindered the growth for the market. As there is huge investment required which has high risk of loss which restricted the development of the market. Increasing ecological concern has restricted the development of the market.

Market Opportunity

Rising Innovation for Contamination-Free Packaging Enhanced the Opportunities of the Active Vacuum Packaging Technology Market 

The rising innovation activities for contamination-free packaging enhanced the opportunities of the market. The continuous innovation to extend the shelf life of products from several industries such as food & beverages, pharmaceuticals, electronics, and many others. The increasing packaging for healthcare products such as drugs, and medical devices require huge safety which enhance the innovation in vacuum packaging technology. With the innovation of such packaging technology, it helps to improve durability and efficiency. The major market players are collaborating and funding for rapid innovation process which enhance opportunities in this market.

Segmental Insights

Packaging Material Insights

Why Plastic Films (LDPE, HDPE, PET, PP, etc.) Segment Dominated the Active Vacuum Packaging Technology Market In 2024? 

The plastic films (LDPE, HDPE, PET, PP, etc.) segment dominated the market in 2024 due to their high moisture-resistance capacity, flexibility, and transparency. These are versatile and accepted for packaging of food and non-food products. High density polyethylene is widely accepted due to its strong structure which prevent from any type of physical damage to products majorly while transporting. These are considered as suitable as it provides mechanical support and cost-effective solution.

The biodegradable polymers segment is expected to grow at the fastest rate in the market during the forecast period of 2025 to 2034. The rising demand eco-friendly packaging resolution majorly in medical and food sector. These materials provide protection against bacteria, oxygen, and moisture. The biodegradable polymer which is extensively utilize by various sectors is cellulose. Rising packaging standard has evolved this market significantly.

Active Component Insights

Why Oxygen Scavengers Segment Dominated the Active Vacuum Packaging Technology Market In 2024?

The oxygen scavengers held the largest share of the market in 2024 due to active packaging resolution. It helps in maintain the equality of the products. It reduces oxidation reaction which result in change in food color, spoilage, and rancidity. This segment is highly accepted in the food & beverages industry. The huge demand for sensitive packaging has influenced the demand for this segment.

The antimicrobial agents segment is expected to grow at the fastest rate in the market during the forecast period of 2025 to 2034. This segment is growing rapidly due to rising food safety concern. Rising urbanization and changing lifestyle of people has enhanced the demand for food products which has high shelf life.

Technology Type Insight

Why Thermoforming Machines Segment Dominated the Active Vacuum Packaging Technology Market In 2024?

The thermoforming machines held the largest share of the market in 2024 due to increasing demand for trays and blister packaging. This segment is widely influenced by pharmaceutical and food industry due to increasing demand for packaging of temperature sensitive products. These types of machines generally use heat and pressure for packaging of products and provide proper shape to the plastic film. By creating a tight seal and removing air from the package, it enhances the shelf life of the products.

The skin packaging machines segment is expected to grow at the fastest rate in the market during the forecast period of 2025 to 2034. It is due to the rising requirement of double skin film for protection of several products. It develops a second skin over the product which restrict any microorganism growth or entrance. It is a cost-effective and lightweight solution to the innovative packaging technology.

Application Insights

Why Food & Beverages Segment Dominated the Active Vacuum Packaging Technology Market In 2024?

The food & beverages held the largest share of market in 2024 due to the rising guidelines for packaging and safety of the food products. This vacuum packaging technology protects perishable food products such as sea food, meat, and cooked-food items. It removes air from the packaging which reduces the chances for growth of microbes. The rising consumption of meat has influenced the demand for this type of packaging technology enhancement from food & beverages sector.

The pharmaceuticals segment is expected to grow at the fastest rate in the active vacuum packaging technology market during the forecast period of 2025 to 2034. This segment is growing significantly due to rising demand to enhance the shelf life for longer use of medicines. There is huge demand for hygiene packaging with enhanced protection. It maintains the efficacy and integrity of the sensitive drugs. Continuous innovation such as tamper-evident sealing, vacuum pouches, and high-barrier films.

Packaging Format Insights

Why Pouches Segment Dominated the Active Vacuum Packaging Technology Market in 2024?

The pouches segment dominated the active vacuum packaging technology market in 2024 due to offering convenience, extended shelf-life, and maintaining product freshness. This segment is growing with the rising awareness among consumers, and increasing goal to reduce wastage. These pouches provide convenience to use majorly to people travelling or busy lifestyle. These are sustainable packaging choices which are compostable and recyclable, such small pouches are highly preferred by consumers.

The trays segment is expected to grow at the fastest rate in the market during the forecast period of 2025 to 2034. This segment is growing rapidly due to the rising e-commerce sector and preference for online ordering. It helps to inhibit spoilage and reduces foodborne illness with rising innovation in the packaging technology. This segment is highly influenced by electronics, food and pharma sector.

End User Insights

Why Food Processing Companies Segment Dominated the Active Vacuum Packaging Technology Market in 2024?

The food processing companies segment dominated the market in 2024 due to the increasing concern for food safety and reduction of wastage. The increasing e-commerce platforms and requirement for transportation has raised the usage of innovation in this sector. Several market players such as Amcor plc, Winpack Ltd, ULMA packaging, and several other are collaborating to enhance the research and development process in this market.

The e-commerce packaging segment is expected to grow at the fastest rate in the market during the forecast period of 2025 to 2034. With the increasing e-commerce industry, the demand for packaging with superior-quality safety from microorganisms is also growing rapidly. Innovation in smart packaging, barrier films, and automation has raised this segment to grow significantly.

Regional Insights

Presence of Huge Food & Beverage Industries in Asia Pacific Promote Dominance

Asia Pacific held the largest share of the market in 2024, due to the rising food and beverages industries. There are several factors influencing the growth of this market in this region such as rapid urbanization, changing lifestyle, increasing packaged food adoption, and various others. In countries such as China, India, Japan, South Korea, and several other regions there is a huge demand for innovation in vacuum packaging technology due to increasing disposable earing among people.

North America’s Rising Demand for High Shelf Life of Food Products Support Growth 

North America expects the significant growth in the active vacuum packaging technology market during the forecast period. This market is growing in this region due to increasing demand for food products with excellent shelf life. There is a huge consumption of ready-to-eat food due to busy lifestyle of people which increase the demand for packaging food products. Such consumers prefer food packages with longer shelf life and reduction of wastage.

Active Vacuum Packaging Technology Market Top Companies

Active Vacuum Packaging Technology Market Top Key Players

  • Sealed Air Corporation
  • Amcor Plc
  • Mondi Group
  • Berry Global Inc.
  • MULTIVAC
  • Winpak Ltd.
  • Bemis Company, Inc.
  • Coveris Holdings S.A.
  • Constantia Flexibles
  • ULMA Packaging
  • Clondalkin Group
  • LINPAC Packaging
  • Plastopil Hazorea Company Ltd.
  • Smurfit Kappa Group
  • Printpack Inc.
  • Flexopack SA
  • Glenroy, Inc.
  • Mitsubishi Chemical Group
  • KP Films
  • Toyo Seikan Group Holdings Ltd.

Latest Announcements by the Active Vacuum Packaging Technology Market

  • In September 2024, Vice President of Sales and Marketing at CoreFlow, Alon Kapel, expressed, “The GripJet™ vacuum is developed to provide helping the producers of tools a straight forward and efficient production-ready resolution for the rising panel-level packaging industry.”

Recent Developments

  • In May 2025, Ishida Europe announced about new QX-800 tray sealer which is designed to enhance the performance and efficacy of the tray packaging technology.
  • In January 2025, Rottneros Packaging AB announced the launch of sustainable food trays with arrange of title NATURE, which is a thermoformed moulded paper packaging solution.

Active Vacuum Packaging Technology Market Segments

By Packaging Material Type

  • Plastic Films (LDPE, HDPE, PET, PP, etc.)
  • Paper & Paperboard
  • Biodegradable Polymers
  • Foils (Aluminum, Metallized Films)

By Active Component

  • Oxygen Scavengers
  • Moisture Absorbers
  • Antimicrobial Agents
  • Ethylene Absorbers
  • Flavor/Odor Absorbers

By Technology Type

  • External Vacuum Sealers
  • Chamber Vacuum Machines
  • Thermoforming Machines
  • Skin Packaging Machines

By Application

  • Food & Beverages
    • Meat & Seafood
    • Dairy Products
    • Ready-to-Eat Meals
    • Fruits & Vegetables
  • Pharmaceuticals
  • Industrial Goods
  • Electronics
  • Consumer Goods

By Packaging Format

  • Pouches
  • Bags
  • Trays
  • Containers

By End User

  • Food Processing Companies
  • Retail & Supermarkets
  • Pharmaceutical Companies
  • Logistics Providers
  • E-commerce Packaging

By Region

  • North America
    • U.S.
    • Canada
  • Europe
    • Germany
    • UK
    • France
    • Italy
    • Spain
    • Sweden
    • Denmark
    • Norway
  • Asia Pacific
    • China
    • Japan
    • India
    • South Korea
    • Thailand
  • Latin America
    • Brazil
    • Mexico
    • Argentina
  • Middle East & Africa
    • South Africa
    • UAE
    • Saudi Arabia
    • Kuwait
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  • Insight Code: 5767
  • No. of Pages: 150
  • Format: PDF/PPT/Excel
  • Last Updated: 14 August 2025
  • Report Covered: [Revenue + Volume]
  • Historical Year: 2021–2023
  • Base Year: 2024
  • Estimated Years: 2025-2034

Meet the Team

Yogesh Kulkarni is an experienced Research Analyst specializing in the packaging sector, with a strong foundation in statistical analysis and market intelligence. He currently contributes his expertise to Towards Packaging.

Learn more about Yogesh Kulkarni

Aditi Shivarkar, with 14+ years in packaging market research, specializes in food, beverage, and eco-friendly packaging. She ensures accurate, actionable insights, driving Towards Packaging 's excellence in industry trends and sustainability.

Learn more about Aditi Shivarkar

Related Insights

FAQ's

The market growth is fueled by increasing demand for longer shelf life in perishable goods, heightened food safety concerns, and the boom in e-commerce and ready-to-eat food consumption. Rapid adoption in the pharmaceuticals sector for sensitive drug preservation and the shift toward eco-friendly biodegradable materials are accelerating expansion.

High-performance barrier materials, AI-enabled real-time product monitoring, and intelligent packaging with sensors for temperature and humidity tracking are redefining packaging capabilities. Innovations in thermoforming and skin packaging machines are also improving shelf life, contamination prevention, and cost efficiency.

AI integration enables real-time monitoring, predictive maintenance, and process optimization, reducing material waste and boosting throughput. It also supports demand forecasting, ensuring efficient scaling for large-volume production, which is vital for meeting growing e-commerce and food industry needs.

High initial investment costs for advanced machinery and sustainability-related regulations limiting certain materials are key barriers. These factors can slow adoption for smaller players without strong capital or R&D budgets.

Plastic films currently dominate due to versatility and cost-effectiveness, but biodegradable polymers will see the fastest growth. This shift aligns with stricter sustainability mandates and increasing demand from food, healthcare, and premium consumer goods sectors.

Regulations promoting recyclable and biodegradable materials are accelerating innovation in eco-friendly packaging formats. Compliance requirements in food safety and pharmaceutical packaging are also pushing for more advanced contamination-free technologies.

The market is set for sustained growth, with strong opportunities in high-barrier, smart, and AI-driven packaging solutions. Investment in automation, sustainable materials, and product diversification will be critical for capturing market share over the next decade.