North America Plastic Packaging Market Size, Trends, Key Segments, and Regional Dynamics with Manufacturers and Suppliers Data

The North America plastic packaging market includes an in-depth review of market structure, segment data, material trends, packaging technologies. This study integrates all statistical insights such as market share by country, segment growth rates, dominance of PE material (35% share), rigid packaging (58% share), and U.S. market leadership at 82%. It further examines competitive positioning, value chain stages, distribution channels, trade data, and supplier capabilities.

Last Updated: 11 December 2025 Category: Packaging Forms Insight Code: 5697 Format: PDF / PPT / Excel

North America Plastic Packaging Market Share, Detailed Segments, Leading Companies & Supply Chain Intelligence

The North America plastic packaging market covers complete data on market size, growth rates, segment-wise performance, and regional insights across North America, Europe, Asia-Pacific, Latin America, and the Middle East & Africa. This report provides all key statistics—including the USD 92.93 billion valuation in 2025, growth to USD 123.92 billion by 2034, and a 3.25% CAGR—along with detailed analysis of rigid and flexible packaging types, materials, technologies, and applications. It also includes competitive analysis of leading companies, value chain assessment, trade flow intelligence, manufacturer profiles, and supplier ecosystem mapping.

North America Plastic Packaging Market Growth and Trends 2025

Key Insights

  • In terms of revenue, the market is valued at USD 92.93 billion in 2025.
  • The market is projected to reach USD 123.92 billion by 2034.
  • Rapid growth at a CAGR of 3.25% will be observed in the period between 2025 and 2034. 
  • The United States dominated the global market by holding more than 82% of the market share in 2024.
  • Mexico is expected to grow at a notable CAGR from 2025 to 2034.
  • By packaging type, the rigid plastic packaging segment contributed the biggest market share of 58% in 2024.
  • By packaging type, the flexible plastic packaging segment is expected to expand at a significant CAGR between 2025 and 2034.
  • By material, the polyethylene (PE) segment contributed the biggest market share of 35% in 2024.
  • By material, the bioplastics and recyclable plastics segment will be expanding at a significant CAGR between 2025 and 2034.
  • By technology, the blow molding segment held the major market share of 30% in 2024.
  • By technology, the thermoforming segment is projected to grow at a CAGR between 2025 and 2034.
  • By application, the food and beverage segment contributed the biggest market share of 45% in 2024.
  • By application, the healthcare and pharmaceuticals segment is expanding at a significant CAGR between 2025 and 2034.
  • By end-user, the food and beverage segment contributed the biggest market share of 48% in 2024.
  • By end-user, the e-commerce and personal care segment will be expanding at a significant CAGR between 2025 and 2034.
  • By distribution, the direct sales (B2B) segment contributed the biggest market share of 60% in 2024.
  • By distribution, the e-commerce packaging supply segment will be expanding at a significant CAGR between 2025 and 2034.

Market Overview

The North America plastic packaging market includes the production, transformation, and application of plastic-based materials used for packaging goods across various sectors. Plastic packaging provides a lightweight, durable, and versatile solution for preserving product integrity, enhancing shelf life, and reducing transportation costs. It is widely adopted in industries such as food and beverage, pharmaceuticals, personal care, and e-commerce. Plastic packaging formats include both rigid (e.g., bottles, containers) and flexible (e.g., films, pouches) options, with innovations focused on sustainability and recyclability.

Future Demands in North America Plastic Packaging Market

  • Polyethylene continues to lead, with bioplastics and recycled plastics gaining traction.
  • Key applications: food, personal care, and e-commerce packaging.
  • E-commerce and delivery demand drive lightweight and protective packaging adoption.
  • Regulations encouraging recycled content to push brands toward circular solutions.
  • Growing consumer preference for convenience (resealable, easy-open, portion-controlled designs).
  • Companies focus on reducing plastic use while maintaining durability, supporting sustainable growth.
  • Rising adoption of multi-layer recyclable plastics allows high performance while meeting sustainability goals.
  • Technological innovations in biodegradable plastics and sustainable coatings are creating new market opportunities.
  • Increased adoption of reusable and returnable transport packaging (RTP), particularly in closed-loop supply chains within the automotive, food & beverage, and healthcare sectors, to meet corporate sustainability goals and reduce overall operational costs.
  • Integration of smart packaging technologies like QR codes, RFID tags, and IoT sensors to enhance product traceability, improve inventory management, and boost consumer engagement regarding product origins and recycling information

Emerging Technologies in North America Plastic Packaging Market

  • Chemical recycling expansion: Breaking plastics to their original molecules for reuse.
  • High-barrier mono-materials: Single-material plastics with improved protection levels.
  • AI and robotic sorting: Faster, more accurate sorting in recycling centers.
  • Closed-loop PCR systems: Brand takeback programs that turn used packaging into new packaging.
  • Bio-attributed polymers: Plastics are made partly from renewable feedstocks but identical in performance to regular plastics.
  • Carbon-neutral packaging lines: Factories using renewable power and energy-saving equipment to lower carbon footprints

Sustainability and Compliance

North American plastic packaging manufacturers are increasingly using compostable and recyclable materials, cutting back on single-use plastics and boosting post-consumer recycled content. Among the frameworks for compliance are the U.S. In the U.S. Plastics Pact, EPA regulations, ISO standards, and local EPR legislation guarantee that packaging satisfies sustainability and circular economy goals. These initiatives enhance public perception while reducing the negative effects on the environment. Additionally, businesses can use these sustainable practices to support national objectives for resource efficiency and plastic waste reduction, innovate in design, and enter eco-conscious markets.

Rising Demand for Sustainability and Packaging Regulatory

  • The rising demand for sustainable packaging and changing packaging guidelines have influenced the market development.

Advancing Technology and Innovation Process

  • The rising advancement in packaging technology has enhanced innovation in this market and increased its demand.

E-Commerce and Flexible Packaging Demand

  • The increasing demand for e-commerce and the personal care sector has raised the production process of the market.

Resin Production in North America by Polymer (kilotonnes)

Resin Production in North America by Polymer (kilotonnes)

Resin Type USA Canada Mexico
HDPE 5180 620 480
LDPE 2780 350 290
LLDPE 3980 410 360
PP (homo & co-polymer) 8120 680 520
PET (bottle grade) 5480 390 310
PVC 2640 230 190
PS 980 110 75
EPS 410 52 34
EVA & Specialty Plastics 690 70 48
Bioplastics/PLA 210 22 14

How Can AI Improve the North America Plastic Packaging Market?

The incorporation of AI in the North America plastic packaging market plays an important role by enhancing the innovation process and improving the sustainability of the packaging. It is widely used for the optimization of the materials utilized for the packages. It can easily detect any defect in the packages, which reduces the chances of error in the packaging process. It helps to optimize the designs of the packaging and maintain delivery charges. With the incorporation of AI in companies present in North America, it helps to fulfill plastic and carbon emission reduction goals.

Top North America Manufacturers Metrics

(More companies + expanded parameters)

Company NA Revenue (USD millions) NA Plants (count) Output (kt/year)
Amcor 8420 19 1670
Berry Global 6920 23 1580
Sealed Air 3020 14 620
Novolex 2250 16 510
Plastipak 1960 11 440
Sonoco 2550 13 480
ALPLA 1840 10 390
Huhtamaki 1510 9 330
Pactiv Evergreen 3410 15 720
Printpack 1740 8 350

Market Dynamics

Driver

Rising Demand for Packaged Food

The continuous demand for packaged food products due to several reasons, such as a huge number of working individuals, shortage of time, busy lifestyle, and many others, has influenced the development of the North America plastic packaging market. This packaging market is being determined mainly by amplified consumption of packaged and managed foods. Busy routines and changing customer preferences for suitability have encouraged demand for foodstuffs that are modest to stock and ship. The rapid increase of e-commerce in North America has formed a substantial requirement for safe and protected packaging solutions. Plastic packing is important for the safe transportation of things with potential like impact resistance, tamper-proofing, and lightweight plans.

Restraint

Increasing Regulatory Pressure and Sustainability Mandates

The North America plastic packaging market faces a significant restraint due to tightening environmental regulations and shifting consumer expectations around sustainability. Governments across the U.S. and Canada are implementing stricter rules on single-use plastics, recycling targets, and extended producer responsibility (EPR) frameworks. These policies increase compliance costs for packaging manufacturers while pushing them to redesign products, invest in recyclable or biodegradable materials, and adapt production lines.

Opportunity

Growth of Recyclable & Bio-Based Plastic Packaging

A major opportunity emerging in the North American market lies in the rapid expansion of recyclable, compostable, and bio-based plastic packaging. Consumer brands are committing to ambitious sustainability goals, fueling demand for high-performance materials made from renewable sources such as biopolymers and plant-derived resins. Additionally, advancements in chemical recycling technologies are enabling the creation of high-quality, food-grade recycled plastics, opening new possibilities for circular packaging systems. This shift is creating strong growth potential for manufacturers capable of delivering eco-friendly solutions without sacrificing durability, barrier properties, or cost efficiency.

Market by Packaging Format (USD millions)

(More segments, more detail)

Market by Packaging Format (USD millions)

Format USA Canada Mexico
Flexible Films (Mono-layer) 12100 1280 1080
Multilayer Barrier Films 8650 880 720
Stand-up Pouches 7820 840 670
Rigid PET Bottles 10620 1130 880
HDPE Bottles & Jugs 7320 760 620
Thermoformed Trays 4930 530 430
Caps, Closures & Lids 4210 470 380
Extruded Tubes 2120 220 170
Industrial Drums & Pails 3980 420 330
Protective Packaging (Foams, Air Pillows) 3380 360 290
Labels & Sleeves 1870 210 170
Others 1450 150 130

Segmental Insights

Rigid Plastic Packaging Segment Dominated the North America Plastic Packaging Market in 2024?

The rigid plastic packaging segment contributed a considerable share of the North America plastic packaging market in 2024 due to its versatility, food and beverage, and strength. It is extensively utilized in segments such as customer goods, food and beverage, and healthcare, where product defense and structural integrity are essential. Rigid plastic packing, comprising jars, bottles, and containers, safeguards longer shelf life and avoids pollution, making it suitable for fragile and sensitive goods. Moreover, its compatibility with progressive labelling and branding methods makes it extremely favored by producers targeting customer appeal.

The flexible plastic packaging segment is expected to grow at the fastest rate in the market during the forecast period of 2025 to 2034. It is cost-efficient and has a lightweight nature, which influences the growth of this segment. Amplified demand from segments such as cosmetics, packaged foods, pharmaceuticals, and online retail is fuelling the industry’s development.

U.S. Government Laws for the North American Plastic Packaging Market

Manufacturers of packaging, food serviceware, and paper products sold or distributed in Minnesota should contribute to a PRO or submit their self-plan. By the year 2032, producers will be capable of investing in and using a system in order to lower the packaging waste and develop recycling and composting too.

Why Polyethylene (PE) Segment Dominated the North America Plastic Packaging Market in 2024?

The polyethylene (PE) segment held a considerable share of the North America plastic packaging market in 2024 due to its superior material quality, cost-efficiency, and versatility. This type of material is extensively utilized in several packaging applications such as bags, flexible films, bottles, and containers. Its lightweight, durability, and moisture-resistant nature have made it suitable for personal care, food and beverages, industrial packaging, and the pharmaceutical sector.

The bioplastics and recyclable plastics segment is expected to grow at the fastest rate in the market during the forecast period of 2025 to 2034. This segment is influenced by increasing regulatory pressures, changing consumer demand, and rising ecological consciousness. The growing demand for biodegradable and recyclable packaging has enhanced the demand for this segment.

Why the Blow Molding Segment Dominated the North America Plastic Packaging Market in 2024?

The blow molding segment held a considerable share of the North America plastic packaging market in 2024 due to the durable, high-volume, and lightweight packages. The production process is extensively utilized for generating empty plastic containers like drums, bottles, and jugs. These are essential in sectors such as personal care, food and beverages, pharmaceuticals, and household chemicals.

The thermoforming segment is expected to grow at the fastest rate in the market during the forecast period of 2025 to 2034. These are widely accepted due to their designing flexibility and cost-efficiency. Thermoforming includes heating plastic sheets and then molding them into different shapes.

Why Application Dominated the North America Plastic Packaging Market in 2024?

The food and beverage segment was dominant the North America plastic packaging market in 2024 due to its important role in protecting product quality, encompassing shelf life, and confirming security. The demand is influenced by the area’s flourishing food business, growing consumption of packed and processed food products, and the rising acceptance of beverages and ready-to-eat meals. Plastic packaging includes cost-efficacy, versatility, and durability, making it a suitable choice for an inclusive variety of food and beverage products.

The healthcare and pharmaceuticals segment is expected to grow at the fastest rate in the market during the forecast period of 2025 to 2034. This segment is influenced by strict regulatory standards, increasing healthcare demands, and the requirement for safe, tamper-proof, and sterile packaging resolution. Plastic packaging provides benefits like excellent barrier, durability, and lightweight structure has raised the demand for this market.

Why the Food and Beverage Segment Dominated the North America Plastic Packaging Market in 2024?

The food and beverage segment held a considerable share of the North America plastic packaging market in 2024 due to the changing lifestyle, convenience, and search for healthy food habits. Plastic packaging provides several benefits to this industry, such as high barrier properties, cost-efficacy, and lightweight. Packaging materials like polypropylene (PP), polyethylene (PE), and polyethylene terephthalate (PET) are extensively utilized for containers, bottles, films, and pouches.

The e-commerce and personal care segment is expected to grow at the fastest rate in the market during the forecast period of 2025 to 2034. This segment is influenced due to increasing grooming, haircare, cosmetics, and skincare usages. These are lightweight packages available in various shapes, such as bottles, pouches, tubes, pumps, and many others have enhanced the demand for this segment.

Why Direct Sales (B2B) Segment Dominated the North America Plastic Packaging Market in 2024?

The direct sales (B2B) segment is noted for having a considerable share of the North America plastic packaging market in 2024 due to the strong relationship between producers and customers of the industry, like industrial goods, personal care, food and beverages, and pharmaceuticals. This segment directly deals with packaging manufacturers, which help in easy delivery and customization of products. Such a wide customization option has influenced the growth of this sector.

The e-commerce packaging supply segment is expected to grow at the fastest rate in the market during the forecast period of 2025 to 2034. With the rising acceptance of online shopping, there is a huge growth in e-commerce packaging. It has a major focus on packaging that can withstand the adverse effects of the ecology.

Regional Insights

Rising Demand for Convenience United States Promotes Dominance

The United States region held the largest share of the North America plastic packaging market in 2024, due to the rising demand for convenience in carrying and utilising products. This market is growing significantly in this country, as there are various people travelling across the world who want products with easy packaging. Plastic protects products from spillage and has huge customization options.

North America 2025 Plastic Packaging Trade Matrix (USD millions) (Advanced cross-border flows)

North America 2025 Plastic Packaging Trade Matrix (USD millions) (Advanced cross-border flows)

Trade Flow Value (USD millions)
USA → Mexico 13280
USA → Canada 8140
Canada → USA 4630
Canada → Mexico 1280
Mexico → USA 3920
Mexico → Canada 880
USA Imports from China 5740
USA Imports from EU 3640
USA Imports from ASEAN 2920

Mexico’s Rising Ecological Concerns Support Growth

The Mexico region is estimated to grow at the fastest rate in the North America plastic packaging market during the forecast period. This is due to its strategic location as a main transportation center and its focus on production processes. It is majorly influenced in this area due to strong manufacturing and distribution abilities. The rapid growth in the e-commerce sector has highly influenced the innovation process in this market.

Vale-Chain Analysis

  • Material Processing and Conversion: The plastic packaging is produced by using several main procedure that transforms the raw polymer pellets into the final results and high-level procedures to recycle the waste plastic. The particular material and conversion process rely on the packaging’s desired characteristics, like rigidity, flexibility, and barrier protection.
  • Package Design and Prototyping: Sustainability is the crucial driving element for the future of the packaging sector. Beyond paging, sustainability was already a perfect trend within several industries. Users were already shifting to a more eco-friendly shopping experience, and this is becoming a more normal thing.
  • Logistics and distribution: The move towards sustainability needs companies to check the long-term material feasibility. While the alternative materials can be marketed as "greener solutions,” they constantly come with higher energy costs and other supply constraints. The strategic funding in high-level recycling technologies and sustainable polymers enables the plastic packaging to stay acceptable to future market moves and the regulations, too. By selecting to use invention instead of completely resigning plastic, organizations can develop persistence and continue to develop sustainability goals.

Top Companies in the North America Plastic Packaging Market

North America Plastic Packaging Market Top Key Players

Latest Announcements by Industry Leaders

  • In May 2025, Regional sales manager at Futamura, Joachim Janz, expressed, “Small-portion sachets have always been the tricky ones for recycling, so this success in compostability is good news.”

New Advancements in the Market

  • In December 2025, Earthrings® Launches Cost-Effective, Sustainable Alternative to Plastic Beverage Packaging in North America.
  • In October 2025, Braskem, a top company in the manufacturing of biopolymers on an industrial scale, will be present at K 2025, which is the globe's top trade fair for rubber and plastics in Düsseldorf, Germany. On the beginning day, Braskem displayed a new generation of bio-based and circular product solutions, whose sole goal is to develop the plastic sector.
  • In May 2025, Wisconsin-based SC Johnson launched its first refillable packaging system in North America for its Method and Mrs. Meyer’s Clean Day products, in partnership with Canadian retailer London Drugs.
  • In January 2025, to update the beverage packaging sector, Earthings has made a sustainable alteration to regular plastic packaging options. The organization has officially opened its gate in Illinois, Elgin, and is currently transporting its items to breweries across Canada, the US, and the Caribbean.

North America Plastic Packaging Market Segments

By Packaging Type

  • Rigid Plastic Packaging
  • Bottles and Jars
  • Trays and Containers
  • Caps and Closures
  • Flexible Plastic Packaging
  • Pouches
  • Wraps and Films
  • Sachets
  • Bags

By Material

  • Polyethylene (PE)
  • Polypropylene (PP)
  • Polyethylene Terephthalate (PET)
  • Polystyrene (PS)
  • Polyvinyl Chloride (PVC)
  • Bioplastics and Recyclable Plastics

By Technology

  • Extrusion
  • Injection Molding
  • Blow Molding
  • Thermoforming
  • Lamination

By Application

  • Food and Beverage
  • Dairy Products
  • Snacks and Confectionery
  • Beverages (Bottled Water, Juices, Soft Drinks)
  • Ready-to-Eat Meals
  • Pharmaceuticals and Healthcare
  • Blister Packs
  • Liquid Medicine Bottles
  • Medical Devices
  • Personal Care and Cosmetics
  • Industrial and Chemical Packaging
  • Household Products

By End-User Industry

  • Food and Beverage
  • Healthcare and Pharmaceuticals
  • Personal Care and Cosmetics
  • E-commerce and Retail
  • Chemicals
  • Agriculture

By Distribution Channel

  • Direct Sales (B2B)
  • Distributors and Wholesalers
  • Retail (DIY/Consumer Packaging Use)

By Country

  • United States
  • Canada
  • Mexico

Tags

FAQ's

Answer : The market is primarily driven by the rising demand for packaged food, increasing e-commerce penetration, preference for lightweight and cost-efficient packaging, and technological innovations such as AI-based defect detection and material optimization. Consumer demand for convenience and extended shelf life in food and healthcare packaging are key growth accelerators.

Answer : The United States dominates the market with over 82% share in 2024, fueled by demand for convenience, processed foods, and high-volume manufacturing. Its strong infrastructure, innovation ecosystem, and consumer purchasing power make it the most influential player in the region.

Answer : E-commerce is reshaping packaging requirements, emphasizing durability, compact design, and sustainability. The rise in online retail has created demand for protective, lightweight packaging that withstands transportation stress. This trend is particularly strong in cosmetics, personal care, and household products.
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Meet the Team

Yogesh Kulkarni is an experienced Research Analyst specializing in the packaging sector, with a strong foundation in statistical analysis and market intelligence. He currently contributes his expertise to Towards Packaging.

Learn more about Yogesh Kulkarni

Aditi Shivarkar, with 14+ years in packaging market research, specializes in food, beverage, and eco-friendly packaging. She ensures accurate, actionable insights, driving Towards Packaging 's excellence in industry trends and sustainability.

Learn more about Aditi Shivarkar

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North America Plastic Packaging Market
Updated Date : 11 December 2025   |   Report Code : 5697