Orkka, the UK’s leading contract out planned packaging consultancy for endeavour strategies, has declared the exclusive development of the Orkka 3D Honeycomb Paper Mat System. This revolutionary, on-demand technology redefines manufacturing and retail completion by changing flat paper cores into an enhanced-strength, structural 3D defensive cushioning resource, providing an engineered, sustainable substitute to conventional, bulky plastic bubble film, polyurethane foams, and PE foam. The special launch marks a key milestone for Orkka, which was established in March this year following the significant merger of Kwikpac, Acopia Transit Division, and Hazel 4D.
As businesses scale, conventional premade packaging generates huge functional bottlenecks. Depending on pre-inflated plastic bubble covers or bulky foam blocks, pushes firms to contribute important warehouse footage thoroughly to storing “empty air.” Moreover, preserving consistency across packing groups is difficult, and bulk reorders complicate distribution chain logistics.
The industry is undergoing an important change towards on-demand protective packaging practices. Businesses need a more sustainable, cost-efficient way to offer a consistent, enhanced-performance shield while simultaneously decreasing waste and streamlining functions.
The Orkka 3D Honeycomb Paper Mat Dispenser offers the essential way forward. As an alternative to storing pre-made resources, functionals can now produce enhanced-volume, impact-absorbing, protective packaging immediately, right where it is required at the packing station.
By mixing environment-friendly paper cores with enhanced-speed automated equipment, the scheme shows predictable, information-controlled governance to the packaging service, solving three key enterprise challenges at once: eliminating plastic waste, decreasing manual transportation damage risks, and improving warehouse efficacy.
The 3D Honeycomb Paper Mat System is completely incorporated under Orkka’s Packaging Systems & Supply offering. This ensures that from preliminary policy and process design to technical requirement control, synchronized supply, and site-level performance in usage, enterprise functions receive an end-to-end, completely governed packaging option. As consumers progressively value eco-aware industries, shifting to completely recyclable, single-resource paper packaging significantly decreases carbon footprints and fuels consumer trust.
The protective packaging market is projected to grow from USD 35.48 billion in 2026 to USD 53.19 billion by 2035, registering a CAGR of 4.6% during 2026–2035.
These are the materials used to protect products while transporting over a longer distance, which ensure safety. These protective shields are useful in the protection of products from dust, air, and moisture. It supports protecting fragile products from shock and vibration as well. These are widely used by the e-commerce sector to transport fragile products like electronics, pharmaceuticals, home decor, and cosmetics. These are eco-friendly and sustainable packaging materials that raise their demand in the packaging industry. The increasing utilization of smart and connected packaging has fuelled the growth of this packaging sector.
The honeycomb packaging paper market is forecasted to expand from USD 163.33 million in 2026 to USD 239.61 million by 2035, growing at a CAGR of 4.35% from 2026 to 2035.
The rapid growth in the e-commerce sector has raised the demand for honeycomb packaging paper. Continuous innovation in this industry to raise the safety and reliability of the packaging by the major market players has fuelled the growth and demand of this sector. These are high-strength and lightweight packaging solutions that are a cost-effective solution available in the packaging industry. AI integration in the production of these packages has raised the adoption of such packaging. These are strong and eco-friendly packaging options available in the industry. The increasing demand for automotive products has raised the production of these packages.
Orkka is a UK-based outsourced packaging consultancy available for business and industrial functions. It was established in 2026 through the union of Hazel 4D, Kwikpac, and Acopia Transit Division. The company provides packaging supply services, consultancy, and machinery for multi-site organizations. It specializes in strap performance engineering, stretch films, packaging machinery, and load stability systems.
Owen Cook, a Technical Consultant at Orkka, stated on the technology’s discovery capabilities:
“The 3D Honeycomb Paper Matting System is a pioneering advancement to the current product safety and voidfill systems in the industry. The new technology changes paper into a sturdy, enhanced-performance honeycomb matting resource that provides outstanding cushioning and safety. The matting is accessible in a diversity of strengths and thicknesses; the resource can be customized to applications fluctuating from fragile consumer products that require more than conventional honeycomb paper to heavy-duty industrial apparatus necessitating both impact guard and transport stability. This versatility, mixed with its sustainable paper-based pattern, makes it a suitable option for current packaging challenges. We all understand the challenges with packed equipment, and conventional paper is needed to block and brace the products; then there is the issue of holding box integrity in delivery. This Orkka 3D Honeycomb matting process fulfils these challenges thoroughly.”
31 July 2026
30 July 2026
30 July 2026
30 July 2026